Multivariate statistical process monitoring

U industrijskoj proizvodnji prisutan je stalni rast zahtjeva, u prvom redu, u pogledu ekonomičnosti proizvodnje, kvalitete proizvoda, stupnja sigurnosti i zaštite okoliša. Put ka ispunjenju ovih zahtjeva vodi kroz uvođenje sve složenijih sustava automatskog upravljanja, što ima za posljedicu mjerenje sve većeg broja procesnih veličina i sve složenije mjerne sustave. Osnova za kvalitetno vođenje procesa je kvalitetno i pouzdano mjerenje procesnih veličina. Kvar na procesnoj opremi može značajno narušiti proizvodni proces, pa čak prouzrokovati ispad proizvodnje što rezultira visokim dodatnim troškovima. U ovom radu se analizira način automatskog otkrivanja kvara i identifikacije mjesta kvara u procesnoj mjernoj opremi, tj. senzorima. U ovom smislu mogu poslužiti različite statističke metode kojima se analiziraju podaci koji pristižu iz mjernog sustava. U radu se PCA i ICA metode koriste za modeliranje odnosa među procesnim veličinama, dok se za otkrivanje nastanka kvara koriste Hotellingova (T**2), I**2 i Q (SPE) statistike jer omogućuju otkrivanje neobičnih varijabilnosti unutar i izvan normalnog radnog područja procesa. Za identifikaciju mjesta (uzroka) kvara koriste se dijagrami doprinosa. Izvedeni algoritmi statističkog nadzora procesa temeljeni na PCA metodi i ICA metodi primijenjeni su na dva procesa različite složenosti te je uspoređena njihova sposobnost otkrivanja kvara.Demands regarding production efficiency, product quality, safety levels and environment protection are continuously increasing in the process industry. The way to accomplish these demands is to introduce ever more complex automatic control systems which require more process variables to be measured and more advanced measurement systems. Quality and reliable measurements of process variables are the basis for the quality process control. Process equipment failures can significantly deteriorate production process and even cause production outage, resulting in high additional costs. This paper analyzes automatic fault detection and identification of process measurement equipment, i.e. sensors. Different statistical methods can be used for this purpose in a way that continuously acquired measurements are analyzed by these methods. In this paper, PCA and ICA methods are used for relationship modelling which exists between process variables while Hotelling\u27s (T**2), I**2 and Q (SPE) statistics are used for fault detection because they provide an indication of unusual variability within and outside normal process workspace. Contribution plots are used for fault identification. The algorithms for the statistical process monitoring based on PCA and ICA methods are derived and applied to the two processes of different complexity. Apart from that, their fault detection ability is mutually compared

A Review of Kernel Methods for Feature Extraction in Nonlinear Process Monitoring

Kernel methods are a class of learning machines for the fast recognition of nonlinear patterns in any data set. In this paper, the applications of kernel methods for feature extraction in industrial process monitoring are systematically reviewed. First, we describe the reasons for using kernel methods and contextualize them among other machine learning tools. Second, by reviewing a total of 230 papers, this work has identified 12 major issues surrounding the use of kernel methods for nonlinear feature extraction. Each issue was discussed as to why they are important and how they were addressed through the years by many researchers. We also present a breakdown of the commonly used kernel functions, parameter selection routes, and case studies. Lastly, this review provides an outlook into the future of kernel-based process monitoring, which can hopefully instigate more advanced yet practical solutions in the process industries

Bayesian separation of spectral sources under non-negativity and full additivity constraints

This paper addresses the problem of separating spectral sources which are linearly mixed with unknown proportions. The main difficulty of the problem is to ensure the full additivity (sum-to-one) of the mixing coefficients and non-negativity of sources and mixing coefficients. A Bayesian estimation approach based on Gamma priors was recently proposed to handle the non-negativity constraints in a linear mixture model. However, incorporating the full additivity constraint requires further developments. This paper studies a new hierarchical Bayesian model appropriate to the non-negativity and sum-to-one constraints associated to the regressors and regression coefficients of linear mixtures. The estimation of the unknown parameters of this model is performed using samples generated using an appropriate Gibbs sampler. The performance of the proposed algorithm is evaluated through simulation results conducted on synthetic mixture models. The proposed approach is also applied to the processing of multicomponent chemical mixtures resulting from Raman spectroscopy.Comment: v4: minor grammatical changes; Signal Processing, 200

Visual and interactive exploration of point data

Point data, such as Unit Postcodes (UPC), can provide very detailed information at fine scales of resolution. For instance, socio-economic attributes are commonly assigned to UPC. Hence, they can be represented as points and observable at the postcode level. Using UPC as a common field allows the concatenation of variables from disparate data sources that can potentially support sophisticated spatial analysis. However, visualising UPC in urban areas has at least three limitations. First, at small scales UPC occurrences can be very dense making their visualisation as points difficult. On the other hand, patterns in the associated attribute values are often hardly recognisable at large scales. Secondly, UPC can be used as a common field to allow the concatenation of highly multivariate data sets with an associated postcode. Finally, socio-economic variables assigned to UPC (such as the ones used here) can be non-Normal in their distributions as a result of a large presence of zero values and high variances which constrain their analysis using traditional statistics. This paper discusses a Point Visualisation Tool (PVT), a proof-of-concept system developed to visually explore point data. Various well-known visualisation techniques were implemented to enable their interactive and dynamic interrogation. PVT provides multiple representations of point data to facilitate the understanding of the relations between attributes or variables as well as their spatial characteristics. Brushing between alternative views is used to link several representations of a single attribute, as well as to simultaneously explore more than one variable. PVT’s functionality shows how the use of visual techniques embedded in an interactive environment enable the exploration of large amounts of multivariate point data

Artifact Removal Methods in EEG Recordings: A Review

To obtain the correct analysis of electroencephalogram (EEG) signals, non-physiological and physiological artifacts should be removed from EEG signals. This study aims to give an overview on the existing methodology for removing physiological artifacts, e.g., ocular, cardiac, and muscle artifacts. The datasets, simulation platforms, and performance measures of artifact removal methods in previous related research are summarized. The advantages and disadvantages of each technique are discussed, including regression method, filtering method, blind source separation (BSS), wavelet transform (WT), empirical mode decomposition (EMD), singular spectrum analysis (SSA), and independent vector analysis (IVA). Also, the applications of hybrid approaches are presented, including discrete wavelet transform - adaptive filtering method (DWT-AFM), DWT-BSS, EMD-BSS, singular spectrum analysis - adaptive noise canceler (SSA-ANC), SSA-BSS, and EMD-IVA. Finally, a comparative analysis for these existing methods is provided based on their performance and merits. The result shows that hybrid methods can remove the artifacts more effectively than individual methods

Monitoring, diagnostics and improvement of process performance

The data generated in a chemical industry is a reflection of the process. With the modern computer control systems and data logging facilities, there is an increasing ability to collect large amounts of data. As there are many underlying aspects of the process in that data, with its proper utilization, it is possible to obtain useful information for process monitoring and fault diagnosis in addition to many other decision making activities. The purpose of this research is to utilize the data driven multivariate techniques of Principal Component Analysis (PCA) and Independent Component Analysis (ICA) for the estimation of process parameters. This research also includes analysis and comparison of these techniques for fault detection and diagnosis along with introduction, explanation and results from a new methodology developed in this research work namely Hybrid Independent Component Analysis (HICA).The first part of this research is the utilization of models of PCA and ICA for estimation of process parameters. The individual techniques of PCA and ICA are applied separately to the original data set of a waste water treatment plant (WWTP) and the process parameters for the unknown conditions of the process are calculated. For each of the techniques (PCA and ICA), the validation of the calculated parameters is carried out by construction of Decision Trees on WWTP dataset using inductive data mining and See 5.0. Both individual techniques were able to estimate all parameters successfully. The minor limitation in the validation of all results may be due to the strict application of these techniques to Gaussian and non-Gaussian data sets respectively. Using statistical analysis it was shown that the data set used in this work exhibits Gaussian and non-Gaussian behaviour.In the second part of this work multivariate techniques of Principal Component Analysis (PCA) and Independent Component Analysis (ICA) have been used for fault detection and diagnosis of a process along with introduction of the new technique, Hybrid Independent Component Analysis (HICA). The techniques are applied to two case studies, the waste water treatment plant (WWTP) and an Air pollution data set. As reported in literature, PCA and ICA proved to be useful tools for process monitoring on both data set, but a comparison of PCA and ICA along with the newly developed technique (HICA) illustrated the superiority of HICA over PCA and ICA. It is evident from the fact that PCA detected 74% and 67% of the faults in the WWTP data and Air pollution data set respectively. ICA successfully detected 61.3% and 62% of the faults from these datasets. Finally HICA showed improved results by the detection of 90% and 81% of the faults in both case studies. This showed that the new developed algorithm is more effective than the individual techniques of PCA and ICA. For fault diagnosis using PCA, ICA and HICA, contribution plots are constructed leading to the identification of responsible variable/s for a particular fault. This part also includes the work done for the estimation of process parameters using HICA technique as was done with PCA and ICA in the first part of the research. As expected HICA technique was more successful in estimation of parameters than PCA and ICA in line with its working for process monitoring

Support vector machine based classification in condition monitoring of induction motors

Continuous and trouble-free operation of induction motors is an essential part of modern power and production plants. Faults and failures of electrical machinery may cause remarkable economical losses but also highly dangerous situations. In addition to analytical and knowledge-based models, application of data-based models has established a firm position in the induction motor fault diagnostics during the last decade. For example, pattern recognition with Neural Networks (NN) is widely studied. Support Vector Machine (SVM) is a novel machine learning method introduced in early 90's. It is based on the statistical learning theory presented by V.N. Vapnik, and it has been successfully applied to numerous classification and pattern recognition problems such as text categorization, image recognition and bioinformatics. SVM based classifier is built to minimize the structural misclassification risk, whereas conventional classification techniques often apply minimization of the empirical risk. Therefore, SVM is claimed to lead enhanced generalisation properties. Further, application of SVM results in the global solution for a classification problem. Thirdly, SVM based classification is attractive, because its efficiency does not directly depend on the dimension of classified entities. This property is very useful in fault diagnostics, because the number of fault classification features does not have to be drastically limited. However, SVM has not yet been widely studied in the area of fault diagnostics. Specifically, in the condition monitoring of induction motor, it does not seem to have been considered before this research. In this thesis, a SVM based classification scheme is designed for different tasks in induction motor fault diagnostics and for partial discharge analysis of insulation condition monitoring. Several variables are compared as fault indicators, and forces on rotor are found to be important in fault detection instead of motor current that is currently widely studied. The measurement of forces is difficult, but easily measurable vibrations are directly related to the forces. Hence, vibration monitoring is considered in more detail as the medium for the motor fault diagnostics. SVM classifiers are essentially 2-class classifiers. In addition to the induction motor fault diagnostics, the results of this thesis cover various methods for coupling SVMs for carrying out a multi-class classification problem.reviewe