A Multi-Level Control Architecture for the Bionic Handling Assistant

Rolf M, Neumann K, Queißer J, Reinhart F, Nordmann A, Steil JJ. A Multi-Level Control Architecture for the Bionic Handling Assistant. Advanced Robotics. 2015;29(13: SI):847-859.The Bionic Handling Assistant is one of the largest soft continuum robots and very special in be- ing a pneumatically operated platform that is able to bend, stretch, and grasp in all directions. It nevertheless shares many challenges with smaller continuum and other softs robots such as parallel actuation, complex movement dynamics, slow pneumatic actuation, non-stationary behavior, and a lack of analytic models. To master the control of this challenging robot, we argue for a tight inte- gration of standard analytic tools, simulation, control, and state of the art machine learning into an overall architecture that can serve as blueprint for control design also beyond the BHA. To this aim, we show how to integrate specific modes of operation and different levels of control in a synergistic manner, which is enabled by using modern paradigms of software architecture and middleware. We thereby achieve an architecture with unique overall control abilities for a soft continuum robot that allow for exible experimentation towards compliant user-interaction, grasping, and online learning of internal models

Software Abstractions for Simulation and Control of a Continuum Robot

Nordmann A, Rolf M, Wrede S. Software Abstractions for Simulation and Control of a Continuum Robot. In: SIMPAR2012 - SIMULATION, MODELING, and PROGRAMMING for AUTONOMOUS ROBOTS. 2012

3D Additive Manufacturing Symposium & Workshop

The IMI /3M BIC 3D Additive Manufacturing Symposium and Workshop was hosted by 3M Buckley Innovation Centre on March 17th 2015. The event was attended by the major players in precision engineering, 3D additive design and manufacturing: Representatives from EOS, Renishaw, HK 3D Printing IMI Plc Senior Management team, design engineers, programmers and academics from the University of Huddersfield School of Art Design & Architecture, 3M Buckley centre 3D printing management and designers shared their experiences and latest solutions to expand the potential of innovation and professional enterprise for design, prototyping and manufacturing. This publication showcases the keynote innovation presentations given at the IMI/3M BIC 3D Additive Manufacturing symposium. The main themes included focus on research, design, concept actualisation, prototyping, and engineering solutions. This is a unique visual documentary of the evolutions in additive manufacturing and provides a snaphsot of latest 3D technology solutions in 2015

Hybrid Mechanical and Data-driven Modeling Improves Inverse Kinematic Control of a Soft Robot

Reinhart F, Steil JJ. Hybrid Mechanical and Data-driven Modeling Improves Inverse Kinematic Control of a Soft Robot. In: Procedia Technology. Vol 26. 2016: 12-19

Service-oriented infrastructure to support the control, monitoring and management of a shop floor system

Dissertação para obtenção do Grau de Mestre em Engenharia Electrotécnica e de ComputadoresService-oriented Architecture (SOA) paradigm is becoming a broadly deployed standard for business and enterprise integration. It continuously spreads across the distinct layers of the enterprise organization and disparate domains of application, envisioning a unified communication solution. Service-oriented approaches are also entering the industrial automation domain in a top-down way. The recent application at device level has a direct impact on how industrial automation deployments will evolve. Similarly to other domains, the crescent ubiquity of smart devices is raising important lifecycle concerns related to device control, monitoring and management. From initial setup and deployment to system lifecycle monitoring and evolution, each device needs to be taken into account and to be easily reachable. The current work includes the specification and development of a modular, adaptive and open infrastructure to support the control, monitoring and management of devices and services in an industrial automation environment, such as a shop floor system. A collection of tools and services to be comprised in this same infrastructure will also be researched and implemented. Moreover, the main implementation focuses on a SOA-based infrastructure comprising SemanticWeb concepts to enhance the process of exchanging a device in an industrial automation environment. This is done by assisting (and even automate)this task supported by service and device semantic matching whenever a device has a problem. The infrastructure was implemented and tested in an educational shop floor setup composed by a set of distributed entities each one controlled by its own SOAready PLC. The performed tests revealed that the tasks of discovering and identifying new devices, as well as providing assistance when a device is down offered a valuable contribution and can increase the agility of the overall system when dealing with operation disruptions or modifications at device level

An Active Compliant Control Mode for Interaction with a Pneumatic Soft Robot

Queißer J, Neumann K, Rolf M, Reinhart F, Steil JJ. An Active Compliant Control Mode for Interaction with a Pneumatic Soft Robot. In: 2014 IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS 2014). IEEE; 2014: 573-579.Bionic soft robots offer exciting perspectives for more flexible and safe physical interaction with the world and humans. Unfortunately, their hardware design often prevents analytical modeling, which in turn is a prerequisite to apply classical automatic control approaches. On the other hand, also modeling by means of learning is hardly feasible due to many degrees of freedom, high-dimensional state spaces and the softness properties like e.g. mechanical elasticity, which cause limited repeatability and complex dynamics. Nevertheless, the realization of basic control modes is important to leverage the potential of soft robots for applications. We therefore propose a hybrid approach combining classical and learning elements for the realization of an interactive control mode for an elastic bionic robot. It superimposes a low-gain feedback control with a feed-forward control based on a learned simplified model of the inverse dynamics which considers only equilibria of the robot’s dynamics. We demonstrate on the Bionic Handling Assistant how a respective inverse equilibrium model can be learned and effectively exploited for quick and agile control. In a second step, the control scheme is extended to an active compliant control mode. It implements a kind of gravitation compensation to allow for kinesthetic teaching of the robot based on the implicit knowledge of gravitational and mechanical forces that are encoded in the learned equilibrium model.We finally discuss that this control scheme may be implemented also on other soft robots to provide the avenue towards their applications in general manipulation tasks

Development of a slender continuum robotic system for on-wing inspection/repair of gas turbine engines

The maintenance works (e.g. inspection, repair) of aero-engines while still attached on the airframes requires a desirable approach since this can significantly shorten both the time and cost of such interventions as the aerospace industry commonly operates based on the generic concept “power by the hour”. However, navigating and performing a multi-axis movement of an end-effector in a very constrained environment such as gas turbine engines is a challenging task. This paper reports on the development of a highly flexible slender (i.e. low diameter-to-length ratios) continuum robot of 25 degrees of freedom capable to uncoil from a drum to provide the feeding motion needed to navigate into crammed environments and then perform, with its last 6 DoF, complex trajectories with a camera equipped machining end-effector for allowing in-situ interventions at a low-pressure compressor of a gas turbine engine. This continuum robot is a compact system and presents a set of innovative mechatronics solutions such as: (i) twin commanding cables to minimise the number of actuators; (ii) twin compliant joints to enable large bending angles (±90°) arranged on a tapered structure (start from 40 mm to 13 mm at its end); (iii) feeding motion provided by a rotating drum for coiling/uncoiling the continuum robot; (iv) machining end-effector equipped with vision system. To be able to achieve the in-situ maintenance tasks, a set of innovative control algorithms to enable the navigation and end-effector path generation have been developed and implemented. Finally, the continuum robot has been tested both for navigation and movement of the end-effector against a specified target within a gas turbine engine mock-up proving that: (i) max. deviations in navigation from the desired path (1000 mm length with bends between 45° and 90°) are ±10 mm; (ii) max. errors in positioning the end-effector against a target situated at the end of navigation path is 1 mm. Thus, this paper presents a compact continuum robot that could be considered as a step forward in providing aero-engine manufacturers with a solution to perform complex tasks in an invasive manner

Advanced Bionic Attachment Equipment Inspired by the Attachment Performance of Aquatic Organisms: A Review

In nature, aquatic organisms have evolved various attachment systems, and their attachment ability has become a specific and mysterious survival skill for them. Therefore, it is significant to study and use their unique attachment surfaces and outstanding attachment characteristics for reference and develop new attachment equipment with excellent performance. Based on this, in this review, the unique non-smooth surface morphologies of their suction cups are classified and the key roles of these special surface morphologies in the attachment process are introduced in detail. The recent research on the attachment capacity of aquatic suction cups and other related attachment studies are described. Emphatically, the research progress of advanced bionic attachment equipment and technology in recent years, including attachment robots, flexible grasping manipulators, suction cup accessories, micro-suction cup patches, etc., is summarized. Finally, the existing problems and challenges in the field of biomimetic attachment are analyzed, and the focus and direction of biomimetic attachment research in the future are pointed out

Design of a seven degree of freedom arm with human attributes

Thesis (S.B.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2007.Includes bibliographical references (leaf 24).Studying biological systems has given robotics researchers valuable insight into designing complex systems. This thesis explores one such application of a biomimetic robotic system designed around a human arm. The design of an anthropomorphic arm, an arm that is similar to that of a human's, requires deep insight into the kinematics and physiology of the biological system. Investigated here is the design and completion of an arm with 7 degrees of freedom and human-like range of motion in each joint. The comparison of actuation schemes and the determination of proper kinematics enable the arm to be built at a low cost while maintaining high performance and similarity to the biological analog. Complex parts are built by dividing structures into interlocking 2d shapes that can easily be cut out using a waterjet and then welded together with high reliability. The resulting arm will become part of a bionic system when combined with an existing bionic hand platform that is being developed in the Intelligent Machines Laboratory at MIT. With a well thought out modular design, the system will be used as a test bed for future research involving data simplification and neurological control. The completion of the anthropomorphic arm reveals that is indeed feasible to use simple DC motors and quick fabrication techniques. The final result is a reliable, modularized, and anthropomorphic arm.by Adam Paul Leeb.S.B

Reliability of Extreme Learning Machines

Neumann K. Reliability of Extreme Learning Machines. Bielefeld: Bielefeld University Library; 2014.The reliable application of machine learning methods becomes increasingly important in challenging engineering domains. In particular, the application of extreme learning machines (ELM) seems promising because of their apparent simplicity and the capability of very efficient processing of large and high-dimensional data sets. However, the ELM paradigm is based on the concept of single hidden-layer neural networks with randomly initialized and fixed input weights and is thus inherently unreliable. This black-box character usually repels engineers from application in potentially safety critical tasks. The problem becomes even more severe since, in principle, only sparse and noisy data sets can be provided in such domains. The goal of this thesis is therefore to equip the ELM approach with the abilities to perform in a reliable manner. This goal is approached in three aspects by enhancing the robustness of ELMs to initializations, make ELMs able to handle slow changes in the environment (i.e. input drifts), and allow the incorporation of continuous constraints derived from prior knowledge. It is shown in several diverse scenarios that the novel ELM approach proposed in this thesis ensures a safe and reliable application while simultaneously sustaining the full modeling power of data-driven methods