13,236 research outputs found

    Dynamic shop floor re-scheduling approach inspired by a neuroendocrine regulation mechanism

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    [EN] With the development of the market globalisation trend and increasing customer orientation, many uncertainties have entered into the manufacturing context. To create an agile response to the emergence of and change in conditions, this article presents a dynamic shop floor re-scheduling approach inspired by a neuroendocrine regulation mechanism. The dynamic re-scheduling function is the result of cooperation among several autonomous bio-inspired manufacturing cells with computing power and optimisation capabilities. The dynamic re-scheduling model is designed based on hormone regulation principles to agilely respond to the frequent occurrence of unexpected disturbances at the shop floor level. The cooperation mechanisms of the dynamic re-scheduling model are described in detail, and a test bed is set up to simulate and verify the dynamic re-scheduling approach. The results verify that the proposed method is able to improve the performances and enhance the stability of a manufacturing systemThis research was sponsored by the National Natural Science Foundation of China (NSFC) under Grant No. 51175262 and No. 61105114 and the Jiangsu Province Science Foundation for Excellent Youths under Grant BK20121011. This research was also sponsored by the CASES project supported by a Marie Curie International Research Staff Exchange Scheme Fellowship within the 7th European Community Framework Programme under grant agreement No. 294931Zheng, K.; Tang, D.; Giret Boggino, AS.; Gu, W.; Wu, X. (2015). Dynamic shop floor re-scheduling approach inspired by a neuroendocrine regulation mechanism. Proceedings of the Institution of Mechanical Engineers Part B Journal of Engineering Manufacture. 229(S1):121-134. https://doi.org/10.1177/0954405414558699S121134229S1Maravelias, C. T., & Sung, C. (2009). Integration of production planning and scheduling: Overview, challenges and opportunities. Computers & Chemical Engineering, 33(12), 1919-1930. doi:10.1016/j.compchemeng.2009.06.007Yandra, & Tamura, H. (2007). A new multiobjective genetic algorithm with heterogeneous population for solving flowshop scheduling problems. International Journal of Computer Integrated Manufacturing, 20(5), 465-477. doi:10.1080/09511920601160288Fattahi, P., & Fallahi, A. (2010). Dynamic scheduling in flexible job shop systems by considering simultaneously efficiency and stability. CIRP Journal of Manufacturing Science and Technology, 2(2), 114-123. doi:10.1016/j.cirpj.2009.10.001Renna, P. (2011). Multi-agent based scheduling in manufacturing cells in a dynamic environment. International Journal of Production Research, 49(5), 1285-1301. doi:10.1080/00207543.2010.518736Qin, L., & Kan, S. (2013). Production Dynamic Scheduling Method Based on Improved Contract Net of Multi-agent. Advances in Intelligent Systems and Computing, 929-936. doi:10.1007/978-3-642-31656-2_128Iwamura, K., Mayumi, N., Tanimizu, Y., & Sugimura, N. (2010). A Study on Real-time Scheduling for Holonic Manufacturing Systems - Application of Reinforcement Learning -. Service Robotics and Mechatronics, 201-204. doi:10.1007/978-1-84882-694-6_35Jana, T. K., Bairagi, B., Paul, S., Sarkar, B., & Saha, J. (2013). Dynamic schedule execution in an agent based holonic manufacturing system. Journal of Manufacturing Systems, 32(4), 801-816. doi:10.1016/j.jmsy.2013.07.004Dan, Z., Cai, L., & Zheng, L. (2009). Improved multi-agent system for the vehicle routing problem with time windows. Tsinghua Science and Technology, 14(3), 407-412. doi:10.1016/s1007-0214(09)70058-6Hsieh, F.-S. (2009). Developing cooperation mechanism for multi-agent systems with Petri nets. Engineering Applications of Artificial Intelligence, 22(4-5), 616-627. doi:10.1016/j.engappai.2009.02.006Tang, D., Gu, W., Wang, L., & Zheng, K. (2011). A neuroendocrine-inspired approach for adaptive manufacturing system control. International Journal of Production Research, 49(5), 1255-1268. doi:10.1080/00207543.2010.518734Keenan, D. M., Licinio, J., & Veldhuis, J. D. (2001). A feedback-controlled ensemble model of the stress-responsive hypothalamo-pituitary-adrenal axis. Proceedings of the National Academy of Sciences, 98(7), 4028-4033. doi:10.1073/pnas.051624198Farhy, L. S. (2004). Modeling of Oscillations in Endocrine Networks with Feedback. Numerical Computer Methods, Part E, 54-81. doi:10.1016/s0076-6879(04)84005-9Cavalieri, S., Macchi, M., & Valckenaers, P. (2003). Journal of Intelligent Manufacturing, 14(1), 43-58. doi:10.1023/a:1022287212706Leitão, P., & Restivo, F. (2008). A holonic approach to dynamic manufacturing scheduling. Robotics and Computer-Integrated Manufacturing, 24(5), 625-634. doi:10.1016/j.rcim.2007.09.005Bal, M., & Hashemipour, M. (2009). Virtual factory approach for implementation of holonic control in industrial applications: A case study in die-casting industry. Robotics and Computer-Integrated Manufacturing, 25(3), 570-581. doi:10.1016/j.rcim.2008.03.020Leitao P. An agile and adaptive holonic architecture for manufacturing control. PhD Thesis, University of Porto, Porto, 2004

    The relevance of outsourcing and leagile strategies in performance optimization of an integrated process planning and scheduling

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    Over the past few years growing global competition has forced the manufacturing industries to upgrade their old production strategies with the modern day approaches. As a result, recent interest has been developed towards finding an appropriate policy that could enable them to compete with others, and facilitate them to emerge as a market winner. Keeping in mind the abovementioned facts, in this paper the authors have proposed an integrated process planning and scheduling model inheriting the salient features of outsourcing, and leagile principles to compete in the existing market scenario. The paper also proposes a model based on leagile principles, where the integrated planning management has been practiced. In the present work a scheduling problem has been considered and overall minimization of makespan has been aimed. The paper shows the relevance of both the strategies in performance enhancement of the industries, in terms of their reduced makespan. The authors have also proposed a new hybrid Enhanced Swift Converging Simulated Annealing (ESCSA) algorithm, to solve the complex real-time scheduling problems. The proposed algorithm inherits the prominent features of the Genetic Algorithm (GA), Simulated Annealing (SA), and the Fuzzy Logic Controller (FLC). The ESCSA algorithm reduces the makespan significantly in less computational time and number of iterations. The efficacy of the proposed algorithm has been shown by comparing the results with GA, SA, Tabu, and hybrid Tabu-SA optimization methods

    From supply chains to demand networks. Agents in retailing: the electrical bazaar

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    A paradigm shift is taking place in logistics. The focus is changing from operational effectiveness to adaptation. Supply Chains will develop into networks that will adapt to consumer demand in almost real time. Time to market, capacity of adaptation and enrichment of customer experience seem to be the key elements of this new paradigm. In this environment emerging technologies like RFID (Radio Frequency ID), Intelligent Products and the Internet, are triggering a reconsideration of methods, procedures and goals. We present a Multiagent System framework specialized in retail that addresses these changes with the use of rational agents and takes advantages of the new market opportunities. Like in an old bazaar, agents able to learn, cooperate, take advantage of gossip and distinguish between collaborators and competitors, have the ability to adapt, learn and react to a changing environment better than any other structure. Keywords: Supply Chains, Distributed Artificial Intelligence, Multiagent System.Postprint (published version

    New Shop Floor Control Approaches for Virtual Enterprises

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    The virtual enterprise paradigm seems a fit response to face market instability and the volatile nature of business opportunities increasing enterprise’s interest in similar forms of networked organisations. The dynamic environment of a virtual enterprise requires that partners in the consortium own reconfigurable shop floors. This paper presents new approaches to shop floor control that meet the requirements of the new industrial paradigms and argues on work re-organization at shop floor level.virtual enterprise; networked organisations

    Performance optimization of a leagility inspired supply chain model: a CFGTSA algorithm based approach

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    Lean and agile principles have attracted considerable interest in the past few decades. Industrial sectors throughout the world are upgrading to these principles to enhance their performance, since they have been proven to be efficient in handling supply chains. However, the present market trend demands a more robust strategy incorporating the salient features of both lean and agile principles. Inspired by these, the leagility principle has emerged, encapsulating both lean and agile features. The present work proposes a leagile supply chain based model for manufacturing industries. The paper emphasizes the various aspects of leagile supply chain modeling and implementation and proposes a new Hybrid Chaos-based Fast Genetic Tabu Simulated Annealing (CFGTSA) algorithm to solve the complex scheduling problem prevailing in the leagile environment. The proposed CFGTSA algorithm is compared with the GA, SA, TS and Hybrid Tabu SA algorithms to demonstrate its efficacy in handling complex scheduling problems

    Scheduling of non-repetitive lean manufacturing systems under uncertainty using intelligent agent simulation

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    World-class manufacturing paradigms emerge from specific types of manufacturing systems with which they remain associated until they are obsolete. Since its introduction the lean paradigm is almost exclusively implemented in repetitive manufacturing systems employing flow-shop layout configurations. Due to its inherent complexity and combinatorial nature, scheduling is one application domain whereby the implementation of manufacturing philosophies and best practices is particularly challenging. The study of the limited reported attempts to extend leanness into the scheduling of non-repetitive manufacturing systems with functional shop-floor configurations confirms that these works have adopted a similar approach which aims to transform the system mainly through reconfiguration in order to increase the degree of manufacturing repetitiveness and thus facilitate the adoption of leanness. This research proposes the use of leading edge intelligent agent simulation to extend the lean principles and techniques to the scheduling of non-repetitive production environments with functional layouts and no prior reconfiguration of any form. The simulated system is a dynamic job-shop with stochastic order arrivals and processing times operating under a variety of dispatching rules. The modelled job-shop is subject to uncertainty expressed in the form of high priority orders unexpectedly arriving at the system, order cancellations and machine breakdowns. The effect of the various forms of the stochastic disruptions considered in this study on system performance prior and post the introduction of leanness is analysed in terms of a number of time, due date and work-in-progress related performance metrics

    Supply chain uncertainty:a review and theoretical foundation for future research

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    Supply-chain uncertainty is an issue with which every practising manager wrestles, deriving from the increasing complexity of global supply networks. Taking a broad view of supply-chain uncertainty (incorporating supply-chain risk), this paper seeks to review the literature in this area and develop a theoretical foundation for future research. The literature review identifies a comprehensive list of 14 sources of uncertainty, including those that have received much research attention, such as the bullwhip effect, and those more recently described, such as parallel interaction. Approaches to managing these sources of uncertainty are classified into: 10 approaches that seek to reduce uncertainty at its source; and, 11 approaches that seek to cope with it, thereby minimising its impact on performance. Manufacturing strategy theory, including the concepts of alignment and contingency, is then used to develop a model of supply-chain uncertainty, which is populated using the literature review to show alignment between uncertainty sources and management strategies. Future research proposed includes more empirical research in order to further investigate: which uncertainties occur in particular industrial contexts; the impact of appropriate sources/management strategy alignment on performance; and the complex interplay between management strategies and multiple sources of uncertainty (positive or negative)
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