Modelling environment for holistic vehicle simulation

As the complexity of road vehicles increases with time, the importance of CAE tools to the product development cycle increases as well. A holistic vehicle simulation capability is necessary for front-loading component, subsystem, and controller design, for the early detection of component and subsystem design flaws, as well as for the model-based calibration of powertrain control modules. The current document explores the concept of holistic vehicle simulation by means of developing and testing a Simulink-based multidisciplinary modelling environment (MME), modular in nature and capable of connecting to subsystem models developed in different environments, thus supporting holistic vehicle simulation on a company-wide scale. The developed environment is tested via the integration of subsystem models built in different commercial software packages within the environment. The simulation results generated from equivalent vehicle models developed in three competing platforms are compared and the advantages and limitations of the different methods of model integration to the master holistic vehicle simulation are discussed

Multidisciplinary Environments: A History of Engineering Framework Development

This paper traces the history of engineering frameworks and their use by Multidisciplinary Design Optimization (MDO) practitioners. The approach is to reference papers that have been presented at one of the ten previous Multidisciplinary Analysis and Optimization (MA&O) conferences. By limiting the search to MA&O papers, the authors can (1) identify the key ideas that led to general purpose MDO frameworks and (2) uncover roadblocks that delayed the development of these ideas. The authors make no attempt to assign credit for revolutionary ideas or to assign blame for missed opportunities. Rather, the goal is to trace the various threads of computer architecture and software framework research and to observe how these threads contributed to the commercial framework products available today

Collaborative simulation method with spatiotemporal synchronization process control

When designing a complex mechatronics system, such as high speed trains, it is relatively difficult to effectively simulate the entire system’s dynamic behaviors because it involves multi-disciplinary subsystems. Currently, a most practical approach for multi-disciplinary simulation is interface based coupling simulation method, but it faces a twofold challenge: spatial and time unsynchronizations among multi-directional coupling simulation of subsystems. A new collaborative simulation method with spatiotemporal synchronization process control is proposed for coupling simulating a given complex mechatronics system across multiple subsystems on different platforms. The method consists of 1) a coupler-based coupling mechanisms to define the interfacing and interaction mechanisms among subsystems, and 2) a simulation process control algorithm to realize the coupling simulation in a spatiotemporal synchronized manner. The test results from a case study show that the proposed method 1) can certainly be used to simulate the sub-systems interactions under different simulation conditions in an engineering system, and 2) effectively supports multi-directional coupling simulation among multi-disciplinary subsystems. This method has been successfully applied in China high speed train design and development processes, demonstrating that it can be applied in a wide range of engineering systems design and simulation with improved efficiency and effectiveness

Multidisciplinary structural design and optimization for performance, cost, and flexibility

Thesis (S.M.)--Massachusetts Institute of Technology, Dept. of Aeronautics and Astronautics, 2005.Includes bibliographical references (p. 155-165).Reducing cost and improving performance are two key factors in structural design. In the aerospace and automotive industries, this is particularly true with respect to design criteria such as strength, stiffness, mass, fatigue resistance, manufacturing cost, and maintenance cost. This design philosophy of reducing cost and improving performance applies to structural components as well as complex structural systems. Design for flexibility is one method of reducing costs and improving performance in these systems. This design methodology allows systems to be modified to respond to changes in desired functionality. A useful tool for this design practice is multi-disciplinary design optimization (MDO). This thesis develops and exercises an MDO framework for exploration of design spaces for structural components, subsystems, and complex systems considering cost, performance, and flexibility. The structural design trade off of sacrificing strength, mass efficiency, manufacturing cost, and other "classical" optimization criteria at the component level for desirable properties such as reconfigurability at higher levels of the structural system hierarchy is explored in three ways in this thesis. First, structural shape optimization is performed at the component level considering structural performance and manufacturing cost. Second, topology optimization is performed for a reconfigurable system of structural elements. Finally, structural design to reduce cost and increase performance is performed for a complex system of structural components. A new concept for modular, reconfigurable spacecraft design is introduced and a design application is presented.by William David Nadir.S.M

Considerations for a design and operations knowledge support system for Space Station Freedom

Engineering and operations of modern engineered systems depend critically upon detailed design and operations knowledge that is accurate and authoritative. A design and operations knowledge support system (DOKSS) is a modern computer-based information system providing knowledge about the creation, evolution, and growth of an engineered system. The purpose of a DOKSS is to provide convenient and effective access to this multifaceted information. The complexity of Space Station Freedom's (SSF's) systems, elements, interfaces, and organizations makes convenient access to design knowledge especially important, when compared to simpler systems. The life cycle length, being 30 or more years, adds a new dimension to space operations, maintenance, and evolution. Provided here is a review and discussion of design knowledge support systems to be delivered and operated as a critical part of the engineered system. A concept of a DOKSS for Space Station Freedom (SSF) is presented. This is followed by a detailed discussion of a DOKSS for the Lyndon B. Johnson Space Center and Work Package-2 portions of SSF

CAE - PROCESS AND NETWORK : A methodology for continuous product validation process based on network of various digital simulation methods

CAE ProNet methodology is to develop CAE network considering interdependencies among digital validations. Utilizing CAE network and considering industrial requirements, an algorithm is applied to execute a product, vehicle development phase, and load case priority oriented CAE process. Major advantage of this research work is to improve quality of simulation results, reducing time-to-market and decreasing dependencies on hardware prototype

Co-Simulation in Virtual Verification of Vehicles with Mechatronic Systems

In virtual verification of vehicle and mechatronic systems, a mixture of subsystems are integrated numerically in an offline simulation or integrated physically in a hardware-in-loop (HIL) simulation. This heterogeneous engineering approach is crucial for system-level development and widely spreads with\ua0the industrial standard, e.g. Functional Mock-Up Interface (FMI) standard.For the engineers, not only the local subsystem and solver should be known,\ua0but also the global coupled dynamic system and its coupling effect need to be\ua0understood. Both the local and global factors influence the stability, accuracy, numerical efficiency and further on the real-time simulation capability.In this thesis, the explicit parallel co-simulation, which is the most common and closest to the integration with a physical system, is investigated.In the vehicle development, the vehicle and the mechatronic system, e.g. an\ua0Electrcial Power Assisted Steering (EPAS) system can be simulated moreefficiently by a tailored solver and communicative step. The accuracy and\ua0numerical stability problem, which highly depends on the interface dynamics, can be investigated similarly in the linear robust control framework. The\ua0vehicle-mechatronic system should be coupled to give a smaller loop gain for robustness and stability. Physically, it indicates that the splitting part\ua0should be less stiff and the force or torque variable should be applied towardsthe part with a higher impedance in the force-displacement coupling. Furthermore, to compensate the troublesome low-passed and delay effect fromthe coupling, a new coupling method based on H∞ synthesis is developed,\ua0which can improve the accuracy of co-simulation. The method shows robustness to the system dynamics, which makes it more applicable for a complex\ua0vehicle-mechatronic system