DEVELOPMENT OF A ROBOTIC EXOSKELETON SYSTEM FOR GAIT REHABILITATION

Ph.DDOCTOR OF PHILOSOPH

Simulation And Control At the Boundaries Between Humans And Assistive Robots

Human-machine interaction has become an important area of research as progress is made in the fields of rehabilitation robotics, powered prostheses, and advanced exercise machines. Adding to the advances in this area, a novel controller for a powered transfemoral prosthesis is introduced that requires limited tuning and explicitly considers energy regeneration. Results from a trial conducted with an individual with an amputation show self-powering operation for the prosthesis while concurrently attaining basic gait fidelity across varied walking speeds. Experience in prosthesis development revealed that, though every effort is made to ensure the safety of the human subject, limited testing of such devices prior to human trials can be completed in the current research environment. Two complementary alternatives are developed to fill that gap. First, the feasibility of implementing impulse-momentum sliding mode control on a robot that can physically replace a human with a transfemoral amputation to emulate weight-bearing for initial prototype walking tests is established. Second, a more general human simulation approach is proposed that can be used in any of the aforementioned human-machine interaction fields. Seeking this general human simulation method, a unique pair of solutions for simulating a Hill muscle-actuated linkage system is formulated. These include using the Lyapunov-based backstepping control method to generate a closed-loop tracking simulation and, motivated by limitations observed in backstepping, an optimal control solver based on differential flatness and sum of squares polynomials in support of receding horizon controlled (e.g. model predictive control) or open-loop simulations. v The backstepping framework provides insight into muscle redundancy resolution. The optimal control framework uses this insight to produce a computationally efficient approach to musculoskeletal system modeling. A simulation of a human arm is evaluated in both structures. Strong tracking performance is achieved in the backstepping case. An exercise optimization application using the optimal control solver showcases the computational benefits of the solver and reveals the feasibility of finding trajectories for human-exercise machine interaction that can isolate a muscle of interest for strengthening

Design, Control, and Optimization of Robots with Advanced Energy Regenerative Drive Systems

We investigate the control and optimization of robots with ultracapacitor based regenerative drive systems. A subset of the robot joints are conventional, in the sense that external power is used for actuation. Other joints are energetically self-contained passive systems that use ultracapacitors for energy storage. An electrical interconnection known as the star configuration is considered for the regenerative drives that allows for direct electric energy redistribution among joints, and enables higher energy utilization efficiencies. A semi-active virtual control strategy is used to achieve control objectives. We find closed-form expressions for the optimal robot and actuator parameters (link lengths, gear ratios, etc.) that maximize energy regeneration between any two times, given motion trajectories. In addition, we solve several trajectory optimization problems for maximizing energy regeneration that admit closed-form solutions, given system parameters. Optimal solutions are shown to be global and unique. In addition, closed-form expressions are provided for the maximum attainable energy. This theoretical maximum places limits on the amount of energy that can be recovered. Numerical examples are provided in each case to demonstrate the results. For problems that don\u27t admit analytical solutions, we formulate the general nonlinear optimal control problem, and solve it numerically, based on the direct collocation method. The optimization problem, its numerical solution and an experimental evaluation are demonstrated using a PUMA manipulator with custom regenerative drives. Power flows, stored regenerative energy and efficiency are evaluated. Experimental results show that when following optimal trajectories, a reduction of about 10-22% in energy consumption can be achieved. Furthermore, we present the design, control, and experimental evaluation of an energy regenerative powered transfemoral prosthesis. Our prosthesis prototype is comprised of a passive ankle, and an active regenerative knee joint. A novel varying impedance control approach controls the prosthesis in both the stance and swing phase of the gait cycle, while explicitly considering energy regeneration. Experimental evaluation is done with an amputee test subject walking at different speeds on a treadmill. The results validate the effectiveness of the control method. In addition, net energy regeneration is achieved while walking with near-natural gait across all speeds

First steps toward translating robotic walking to prostheses: a nonlinear optimization based control approach

This paper presents the first steps toward successfully translating nonlinear real-time optimization based controllers from bipedal walking robots to a self-contained powered transfemoral prosthesis: AMPRO, with the goal of improving both the tracking performance and the energy efficiency of prostheses control. To achieve this goal, a novel optimization-based optimal control strategy combining control Lyapunov function based quadratic programs with impedance control is proposed. This optimization-based optimal controller is first verified on a human-like bipedal robot platform, AMBER. The results indicate improved (compared to variable impedance control) tracking performance, stability and robustness to unknown disturbances. To translate this complete methodology to a prosthetic device with an amputee, we begin by collecting reference locomotion data from a healthy subject via inertial measurement units (IMUs). This data forms the basis for an optimization problem that generates virtual constraints, i.e., parameterized trajectories, specifically for the amputee . A online optimization based controller is utilized to optimally track the resulting desired trajectories. An autonomous, state based parameterization of the trajectories is implemented through a combination of on-board sensing coupled with IMU data, thereby linking the gait progression with the actions of the user. Importantly, the proposed control law displays remarkable tracking and improved energy efficiency, outperforming PD and impedance control strategies. This is demonstrated experimentally on the prosthesis AMPRO through the implementation of a holistic sensing, algorithm and control framework, resulting in dynamic and stable prosthetic walking with a transfemoral amputee