Development of a Novel Impedance-Controlled Quasi-Direct-Drive Robot Hand

Most robotic hands and grippers rely on actuators with large gearboxes and force sensors for controlling gripping force. However, this might not be ideal for tasks which require the robot to interact with an unstructured and/or unknown environment. We propose a novel quasi-direct-drive two-fingered robotic hand with variable impedance control in the joint space and Cartesian space. The hand has a total of four degrees of freedom, a backdrivable gear train, and four brushless direct current (BLDC) motors. Field-Oriented Control (FOC) with current sensing is used to control motor torques. Variable impedance control allows the hand to perform dexterous manipulation tasks while being safe during human-robot interaction. The quasi-direct-drive actuators enable the fingers to handle contact with the environment without the need for complicated tactile or force sensors. A majority 3D printed assembly makes this a low-cost research platform built with affordable off-the-shelf components. The hand demonstrates grasping with force-closure and form-closure, stable grasps in response to disturbances, tasks exploiting contact with the environment, simple in-hand manipulation, and a light touch for handling fragile objects.Comment: 75 pages, A Thesis in Partial Fulfillment of the Requirements for the Degree of Master of Science in Mechanical Engineering at Stony Brook Universit

Advancing the Underactuated Grasping Capabilities of Single Actuator Prosthetic Hands

The last decade has seen significant advancements in upper limb prosthetics, specifically in the myoelectric control and powered prosthetic hand fields, leading to more active and social lifestyles for the upper limb amputee community. Notwithstanding the improvements in complexity and control of myoelectric prosthetic hands, grasping still remains one of the greatest challenges in robotics. Upper-limb amputees continue to prefer more antiquated body-powered or powered hook terminal devices that are favored for their control simplicity, lightweight and low cost; however, these devices are nominally unsightly and lack in grasp variety. The varying drawbacks of both complex myoelectric and simple body-powered devices have led to low adoption rates for all upper limb prostheses by amputees, which includes 35% pediatric and 23% adult rejection for complex devices and 45% pediatric and 26% adult rejection for body-powered devices [1]. My research focuses on progressing the grasping capabilities of prosthetic hands driven by simple control and a single motor, to combine the dexterous functionality of the more complex hands with the intuitive control of the more simplistic body-powered devices with the goal of helping upper limb amputees return to more active and social lifestyles. Optimization of a prosthetic hand driven by a single actuator requires the optimization of many facets of the hand. This includes optimization of the finger kinematics, underactuated mechanisms, geometry, materials and performance when completing activities of daily living. In my dissertation, I will present chapters dedicated to improving these subsystems of single actuator prosthetic hands to better replicate human hand function from simple control. First, I will present a framework created to optimize precision grasping – which is nominally unstable in underactuated configurations – from a single actuator. I will then present several novel mechanisms that allow a single actuator to map to higher degree of freedom motion and multiple commonly used grasp types. I will then discuss how fingerpad geometry and materials can better grasp acquisition and frictional properties within the hand while also providing a method of fabricating lightweight custom prostheses. Last, I will analyze the results of several human subject testing studies to evaluate the optimized hands performance on activities of daily living and compared to other commercially available prosthesis

Sensing and Control for Robust Grasping with Simple Hardware

Robots can move, see, and navigate in the real world outside carefully structured factories, but they cannot yet grasp and manipulate objects without human intervention. Two key barriers are the complexity of current approaches, which require complicated hardware or precise perception to function effectively, and the challenge of understanding system performance in a tractable manner given the wide range of factors that impact successful grasping. This thesis presents sensors and simple control algorithms that relax the requirements on robot hardware, and a framework to understand the capabilities and limitations of grasping systems.Engineering and Applied Science

Softness Effects on Manipulability and Grasp Stability

This paper presents a novel analysis for the effects of softness at the fingertip on the manipulability and stability of grasping. The stability for grasping can be regarded that how much magnitude of external wrench we can balance. We formulate manipulability and the set of generable object wrenches for grasping system, taking deformation of the fingertips into consideration, and show that the increase of the softness decreases the manipulability while it increases generable object wrench. The validity of our analysis is shown by numerical examples. © 2011 IEEE

Robotic perception and manipulation of garments

This thesis introduces an effective robotic garment flattening pipeline and robotic perception paradigms for predicting garments’ geometric (shape) and physics properties. Robotic garment manipulation is a popular and challenging task in robotic research. Due to the high dimensionality of garments, object states of garments are infinite. Also, garments deform irregularly during manipulations, which makes predicting their deformations difficult. However, robotic garment manipulation is an essential topic in robotic research. Robotic laundry and household sorting play a vital role in an ageing society, and automated manufacturing requires robots to be able to grasp different mechanical components, some of which are deformable objects. Also, robot-aided garment dressing is essential for the community with disabilities. Therefore, designing and implementing effective robotic garment manipulation pipelines are necessary but challenging. This thesis mainly focuses on designing an effective robotic garment flattening pipeline. Therefore, this thesis is divided into two main parts: robotic perception and robotic manipulation. Below is a summary of the research in this PhD thesis: • Robotic perception provides prior knowledge on garment attributes (geometrical (shape) and physics properties) that facilitates robotic garment flattening. Continuous perception paradigms are introduced for predicting shapes and visually perceived garments weights. • A reality-simulation knowledge transferring paradigm for predicting the physics properties of real garments and fabrics has been proposed in this thesis. • The second part of this thesis is robotic manipulation. This thesis suggests learning the known configurations of garments with prior knowledge of garments’ geometric (shape) properties and selecting pre-designed manipulation strategies to flatten garments. The robotic manipulation part takes advantage of the geometric (shape) properties learned from the robotic perception part to recognise the known configurations of garments, demonstrating the importance of robotic perception in robotic manipulation. The experiment results of this thesis revealed that: 1). A robot gains confidence in prediction (shapes and visually perceived weights of unseen garments) from continuously perceiving video frames of unseen garments being grasped, where high accuracies on predictions (93% for shapes and 98.5 % for visually perceived weights) are obtained; 2). Predicting the physics properties of real garments and fabrics can be realised by learning physics similarities between simulated fabrics. The approach in this thesis outperforms SOTA (34 % improvement on real fabrics and 68.1 % improvement for real garments); 3). Compared with state-of-the-art robotic garment flattening, this thesis enables the flattening of garments of various shapes (five shapes) and fast and effective manipulations. Therefore, this thesis advanced SOTA of robotic perception and manipulation (flattening) of garments

Innovative robot hand designs of reduced complexity for dexterous manipulation

This thesis investigates the mechanical design of robot hands to sensibly reduce the system complexity in terms of the number of actuators and sensors, and control needs for performing grasping and in-hand manipulations of unknown objects. Human hands are known to be the most complex, versatile, dexterous manipulators in nature, from being able to operate sophisticated surgery to carry out a wide variety of daily activity tasks (e.g. preparing food, changing cloths, playing instruments, to name some). However, the understanding of why human hands can perform such fascinating tasks still eludes complete comprehension. Since at least the end of the sixteenth century, scientists and engineers have tried to match the sensory and motor functions of the human hand. As a result, many contemporary humanoid and anthropomorphic robot hands have been developed to closely replicate the appearance and dexterity of human hands, in many cases using sophisticated designs that integrate multiple sensors and actuators---which make them prone to error and difficult to operate and control, particularly under uncertainty. In recent years, several simplification approaches and solutions have been proposed to develop more effective and reliable dexterous robot hands. These techniques, which have been based on using underactuated mechanical designs, kinematic synergies, or compliant materials, to name some, have opened up new ways to integrate hardware enhancements to facilitate grasping and dexterous manipulation control and improve reliability and robustness. Following this line of thought, this thesis studies four robot hand hardware aspects for enhancing grasping and manipulation, with a particular focus on dexterous in-hand manipulation. Namely: i) the use of passive soft fingertips; ii) the use of rigid and soft active surfaces in robot fingers; iii) the use of robot hand topologies to create particular in-hand manipulation trajectories; and iv) the decoupling of grasping and in-hand manipulation by introducing a reconfigurable palm. In summary, the findings from this thesis provide important notions for understanding the significance of mechanical and hardware elements in the performance and control of human manipulation. These findings show great potential in developing robust, easily programmable, and economically viable robot hands capable of performing dexterous manipulations under uncertainty, while exhibiting a valuable subset of functions of the human hand.Open Acces

Control techniques for mechatronic assisted surgery

The treatment response for traumatic head injured patients can be improved by using an autonomous robotic system to perform basic, time-critical emergency neurosurgery, reducing costs and saving lives. In this thesis, a concept for a neurosurgical robotic system is proposed to perform three specific emergency neurosurgical procedures; they are the placement of an intracranial pressure monitor, external ventricular drainage, and the evacuation of chronic subdural haematoma. The control methods for this system are investigated following a curiosity led approach. Individual problems are interpreted in the widest sense and solutions posed that are general in nature. Three main contributions result from this approach: 1) a clinical evidence based review of surgical robotics and a methodology to assist in their evaluation, 2) a new controller for soft-grasping of objects, and 3) new propositions and theorems for chatter suppression sliding mode controllers. These contributions directly assist in the design of the control system of the neurosurgical robot and, more broadly, impact other areas outside the narrow con nes of the target application. A methodology for applied research in surgical robotics is proposed. The methodology sets out a hierarchy of criteria consisting of three tiers, with the most important being the bottom tier and the least being the top tier. It is argued that a robotic system must adhere to these criteria in order to achieve acceptability. Recent commercial systems are reviewed against these criteria, and are found to conform up to at least the bottom and intermediate tiers. However, the lack of conformity to the criteria in the top tier, combined with the inability to conclusively prove increased clinical benefit, particularly symptomatic benefit, is shown to be hampering the potential of surgical robotics in gaining wide establishment. A control scheme for soft-grasping objects is presented. Grasping a soft or fragile object requires the use of minimum contact force to prevent damage or deformation. Without precise knowledge of object parameters, real-time feedback control must be used to regulate the contact force and prevent slip. Moreover, the controller must be designed to have good performance characteristics to rapidly modulate the fingertip contact force in response to a slip event. A fuzzy sliding mode controller combined with a disturbance observer is proposed for contact force control and slip prevention. The robustness of the controller is evaluated through both simulation and experiment. The control scheme was found to be effective and robust to parameter uncertainty. When tested on a real system, however, chattering phenomena, well known to sliding mode research, was induced by the unmodelled suboptimal components of the system (filtering, backlash, and time delays). This reduced the controller performance. The problem of chattering and potential solutions are explored. Real systems using sliding mode controllers, such as the control scheme for soft-grasping, have a tendency to chatter at high frequencies. This is caused by the sliding mode controller interacting with un-modelled parasitic dynamics at the actuator-input and sensor-output of the plant. As a result, new chatter-suppression sliding mode controllers have been developed, which introduce new parameters into the system. However, the effect any particular choice of parameters has on system performance is unclear, and this can make tuning the parameters to meet a set of performance criteria di cult. In this thesis, common chatter-suppression sliding mode control strategies are surveyed and simple design and estimation methods are proposed. The estimation methods predict convergence, chattering amplitude, settling time, and maximum output bounds (overshoot) using harmonic linearizations and invariant ellipsoid sets