Machine condition monitoring and fault diagnosis using spectral analysis techniques

There is need to continuously monitor the conditions of complex, expensive and process-critical machinery in order to detect its incipient breakdown as well as to ensure its high performance and operating safety. Depending on the application, several techniques are available for monitoring the condition of a machine. Vibration monitoring of rotating machinery is considered in this paper so as develop a selfdiagnosis tool for monitoring machines’ conditions. To achieve this a vibration fault simulation rig (VFSR) is designed and constructed so as to simulate and analyze some of the most common vibration signals encountered in rotating machinery. Vibration data are collected from the piezoelectric accelerometers placed at locations that provide rigid vibration transmission to them. Both normal and fault signals are analyzed using the singular value decomposition (SVD) algorithm so as to compute the parameters of the auto regressive moving average (ARMA) models. Machine condition monitoring is then based on the AR or ARMA spectra so as to overcome some of the limitations of the fast Fourier transform (FFT) techniques. Furthermore the estimated AR model parameters and the distribution of the singular values can be used in conjunction with the spectral peaks in making comparison between healthy and faulty conditions. Different fault conditions have been successfully simulated and analyzed using the VFSR in this paper. Results of analysis clearly indicate that this method of analysis can be further developed and used for self-diagnosis, predictive maintenance and intelligent-based monitoring

An application of decision trees method for fault diagnosis of induction motors

Decision tree is one of the most effective and widely used methods for building classification model. Researchers from various disciplines such as statistics, machine learning, pattern recognition, and data mining have considered the decision tree method as an effective solution to their field problems. In this paper, an application of decision tree method to classify the faults of induction motors is proposed. The original data from experiment is dealt with feature calculation to get the useful information as attributes. These data are then assigned the classes which are based on our experience before becoming data inputs for decision tree. The total 9 classes are defined. An implementation of decision tree written in Matlab is used for these data

A new method of vibration analysis for the diagnosis of impeller in a centrifugal pump

Centrifugal pumps are widely used in many important industries such as power generation plants, chemical processes and petroleum refiners. The condition monitoring of centrifugal pumps is highly regarded by many researchers and users to minimize unexpected break-downs. Impellers are the core parts of pumps but often appear early damages due to flow cav-itation and erosion. This paper investigates a new approach to monitoring the conditions of impellers using surface vibration with advanced signal analysis. As overall vibration respons-es contain high level of broadband noises due to cavities and turbulences, noise reduction is critical to develop reliable and effective features. However, considering the modulation effect between rotating shaft and blade passing components, a modulation signal bispectrum (MSB) method is employed to extract these deterministic characteristics of modulations, which is different from previous researches in that broadband random sources are often used. Experi-mental results show that the diagnostic features developed by MSB allow impellers with inlet vane damages and exit vane faults to be identified under different operating conditions

Generative Adversarial Networks Selection Approach for Extremely Imbalanced Fault Diagnosis of Reciprocating Machinery

At present, countless approaches to fault diagnosis in reciprocating machines have been proposed, all considering that the available machinery dataset is in equal proportions for all conditions. However, when the application is closer to reality, the problem of data imbalance is increasingly evident. In this paper, we propose a method for the creation of diagnoses that consider an extreme imbalance in the available data. Our approach first processes the vibration signals of the machine using a wavelet packet transform-based feature-extraction stage. Then, improved generative models are obtained with a dissimilarity-based model selection to artificially balance the dataset. Finally, a Random Forest classifier is created to address the diagnostic task. This methodology provides a considerable improvement with 99% of data imbalance over other approaches reported in the literature, showing performance similar to that obtained with a balanced set of data.National Natural Science Foundation of China, under Grant 51605406National Natural Science Foundation of China under Grant 7180104

Crack detection in a rotating shaft using artificial neural networks and PSD characterisation

Peer reviewedPostprin

Investigation of gas circulator response to load transients in nuclear power plant operation

Gas circulator units are a critical component of the Advanced Gas-cooled Reactor (AGR), one of the nuclear power plant (NPP) designs in current use within the UK. The condition monitoring of these assets is central to the safe and economic operation of the AGRs and is achieved through analysis of vibration data. Due to the dynamic nature of reactor operation, each plant item is subject to a variety of system transients of which engineers are required to identify and reason about with regards to asset health. The AGR design enables low power refueling (LPR) which results in a change in operational state for the gas circulators, with the vibration profile of each unit reacting accordingly. The changing conditions subject to these items during LPR and other such events may impact on the assets. From these assumptions, it is proposed that useful information on gas circulator condition can be determined from the analysis of vibration response to the LPR event. This paper presents an investigation into asset vibration during an LPR. A machine learning classification approach is used in order to define each transient instance and its behavioral features statistically. Classification and reasoning about the regular transients such as the LPR represents the primary stage in modeling higher complexity events for advanced event driven diagnostics, which may provide an enhancement to the current methodology, which uses alarm boundary limits