Using real-time information to reschedule jobs in a flowshop with variable processing times

Versión revisada. Embargo 36 mesesIn a time where detailed, instantaneous and accurate information on shop-floor status is becoming available in many manufacturing companies due to Information Technologies initiatives such as Smart Factory or Industry 4.0, a question arises regarding when and how this data can be used to improve scheduling decisions. While it is acknowledged that a continuous rescheduling based on the updated information may be beneficial as it serves to adapt the schedule to unplanned events, this rather general intuition has not been supported by a thorough experimentation, particularly for multi-stage manufacturing systems where such continuous rescheduling may introduce a high degree of nervousness in the system and deteriorates its performance. In order to study this research problem, in this paper we investigate how real-time information on the completion times of the jobs in a flowshop with variable processing times can be used to reschedule the jobs. In an exhaustive computational experience, we show that rescheduling policies pay off as long as the variability of the processing times is not very high, and only if the initially generated schedule is of good quality. Furthermore, we propose several rescheduling policies to improve the performance of continuous rescheduling while greatly reducing the frequency of rescheduling. One of these policies, based on the concept of critical path of a flowshop, outperforms the rest of policies for a wide range of scenarios.Ministerio de Ciencia e Innovación DPI2016-80750-

Climbing depth-bounded adjacent discrepancy search for solving hybrid flow shop scheduling problems with multiprocessor tasks

This paper considers multiprocessor task scheduling in a multistage hybrid flow-shop environment. The problem even in its simplest form is NP-hard in the strong sense. The great deal of interest for this problem, besides its theoretical complexity, is animated by needs of various manufacturing and computing systems. We propose a new approach based on limited discrepancy search to solve the problem. Our method is tested with reference to a proposed lower bound as well as the best-known solutions in literature. Computational results show that the developed approach is efficient in particular for large-size problems

Rescheduling in job-shop problems for sustainable manufacturing systems

[EN] Manufacturing industries are faced with environmental challenges, so their industrial processes must be optimized in terms of both profitability and sustainability. Since most of these processes are dynamic, the previously obtained solutions cannot be valid after disruptions. This paper focuses on recovery in dynamic job-shop scheduling problems where machines can work at different rates. Machine speed scaling is an alternative framework to the on/off control framework for production scheduling. Thus, given a disruption, the main goal is to recover the original solution by rescheduling the minimum number of tasks. To this end, a new match-up technique is developed to determine the rescheduling zone and a feasible reschedule. Then, a memetic algorithm is proposed for finding a schedule that minimizes the energy consumption within the rescheduling zone but that also maintains the makespan constraint. An extensive study is carried out to analyze the behavior of our algorithms to recover the original solution and minimize the energy reduction in different benchmarks, which are taken from the OR-Library. The energy consumption and processing time of the tasks involved in the rescheduling zone will play an important role in determining the best match-up point and the optimized rescheduling. Upon a disruption, different rescheduling solutions can be obtained, all of which comply with the requirements but that have different values of energy consumption. The results proposed in this paper may be useful for application in real industries for energy-efficient production rescheduling.This research has been supported by the Seventh Framework Programme under the research project TETRACOM-GA609491 and the Spanish Government under research projects TIN2013-46511-C2-1, TIN2015-65515-C4-1-R and TIN2016-80856-R. The authors wish to thank reviewers and editors for their positive comments to improve the quality of the paper.Salido Gregorio, MA.; Escamilla Fuster, J.; Barber Sanchís, F.; Giret Boggino, AS. (2017). Rescheduling in job-shop problems for sustainable manufacturing systems. Journal of Cleaner Production. 162(20):121-132. https://doi.org/10.1016/j.jclepro.2016.11.002S1211321622

Multi-objective enhanced memetic algorithm for green job shop scheduling with uncertain times

The quest for sustainability has arrived to the manufacturing world, with the emergence of a research field known as green scheduling. Traditional performance objectives now co-exist with energy-saving ones. In this work, we tackle a job shop scheduling problem with the double goal of minimising energy consumption during machine idle time and minimising the project’s makespan. We also consider uncertainty in processing times, modelled with fuzzy numbers. We present a multi-objective optimisation model of the problem and we propose a new enhanced memetic algorithm that combines a multiobjective evolutionary algorithm with three procedures that exploit the problem-specific available knowledge. Experimental results validate the proposed method with respect to hypervolume, -indicator and empirical attaintment functions

Hybrid ant colony system algorithm for static and dynamic job scheduling in grid computing

Grid computing is a distributed system with heterogeneous infrastructures. Resource management system (RMS) is one of the most important components which has great influence on the grid computing performance. The main part of RMS is the scheduler algorithm which has the responsibility to map submitted tasks to available resources. The complexity of scheduling problem is considered as a nondeterministic polynomial complete (NP-complete) problem and therefore, an intelligent algorithm is required to achieve better scheduling solution. One of the prominent intelligent algorithms is ant colony system (ACS) which is implemented widely to solve various types of scheduling problems. However, ACS suffers from stagnation problem in medium and large size grid computing system. ACS is based on exploitation and exploration mechanisms where the exploitation is sufficient but the exploration has a deficiency. The exploration in ACS is based on a random approach without any strategy. This study proposed four hybrid algorithms between ACS, Genetic Algorithm (GA), and Tabu Search (TS) algorithms to enhance the ACS performance. The algorithms are ACS(GA), ACS+GA, ACS(TS), and ACS+TS. These proposed hybrid algorithms will enhance ACS in terms of exploration mechanism and solution refinement by implementing low and high levels hybridization of ACS, GA, and TS algorithms. The proposed algorithms were evaluated against twelve metaheuristic algorithms in static (expected time to compute model) and dynamic (distribution pattern) grid computing environments. A simulator called ExSim was developed to mimic the static and dynamic nature of the grid computing. Experimental results show that the proposed algorithms outperform ACS in terms of best makespan values. Performance of ACS(GA), ACS+GA, ACS(TS), and ACS+TS are better than ACS by 0.35%, 2.03%, 4.65% and 6.99% respectively for static environment. For dynamic environment, performance of ACS(GA), ACS+GA, ACS+TS, and ACS(TS) are better than ACS by 0.01%, 0.56%, 1.16%, and 1.26% respectively. The proposed algorithms can be used to schedule tasks in grid computing with better performance in terms of makespan

Mixed integer programming and adaptive problem solver learned by landscape analysis for clinical laboratory scheduling

This paper attempts to derive a mathematical formulation for real-practice clinical laboratory scheduling, and to present an adaptive problem solver by leveraging landscape structures. After formulating scheduling of medical tests as a distributed scheduling problem in heterogeneous, flexible job shop environment, we establish a mixed integer programming model to minimize mean test turnaround time. Preliminary landscape analysis sustains that these clinics-orientated scheduling instances are difficult to solve. The search difficulty motivates the design of an adaptive problem solver to reduce repetitive algorithm-tuning work, but with a guaranteed convergence. Yet, under a search strategy, relatedness from exploitation competence to landscape topology is not transparent. Under strategies that impose different-magnitude perturbations, we investigate changes in landscape structure and find that disturbance amplitude, local-global optima connectivity, landscape's ruggedness and plateau size fairly predict strategies' efficacy. Medium-size instances of 100 tasks are easier under smaller-perturbation strategies that lead to smoother landscapes with smaller plateaus. For large-size instances of 200-500 tasks, extant strategies at hand, having either larger or smaller perturbations, face more rugged landscapes with larger plateaus that impede search. Our hypothesis that medium perturbations may generate smoother landscapes with smaller plateaus drives our design of this new strategy and its verification by experiments. Composite neighborhoods managed by meta-Lamarckian learning show beyond average performance, implying reliability when prior knowledge of landscape is unknown

Fast local search for fuzzy job shop scheduling

In the sequel, we propose a new neighbourhood structure for local search for the fuzzy job shop scheduling problem. This is a variant of the well-known job shop problem, with uncertainty in task durations modelled using fuzzy numbers and where the goal is to minimise the expected makespan of the resulting schedule. The new neighbourhood structure is based in changing the relative order of subsequences of tasks within critical blocks. We study its theoretical properties and provide a makespan estimate which allows to select only feasible neighbours while covering a greater portion of the search space than a previous neighbourhood from the literature. Despite its larger search domain, experimental results show that this new structure notably reduces the computational load of local search with respect to the previous neighbourhood while maintaining or even improving solution quality