452 research outputs found

    Variant-oriented Planning Models for Parts/Products Grouping, Sequencing and Operations

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    This research aims at developing novel methods for utilizing the commonality between part/product variants to make modern manufacturing systems more flexible, adaptable, and agile for dealing with less volume per variant and minimizing total changes in the setup between variants. Four models are developed for use in four important domains of manufacturing systems: production sequencing, product family formation, production flow, and products operations sequences retrieval. In all these domains, capitalizing on commonality between the part/product variants has a pivotal role. For production sequencing; a new policy based on setup similarity between product variants is proposed and its results are compared with a developed mathematical model in a permutation flow shop. The results show the proposed algorithm is capable of finding solutions in less than 0.02 seconds with an average error of 1.2%. For product family formation; a novel operation flow based similarity coefficient is developed for variants having networked structures and integrated with two other similarity coefficients, operation and volume similarity, to provide a more comprehensive similarity coefficient. Grouping variants based on the proposed integrated similarity coefficient improves changeover time and utilization of the system. A sequencing method, as a secondary application of this approach, is also developed. For production flow; a new mixed integer programing (MIP) model is developed to assign operations of a family of product variants to candidate machines and also to select the best place for each machine among the candidate locations. The final sequence of performing operations for each variant having networked structures is also determined. The objective is to minimize the total backtracking distance leading to an improvement in total throughput of the system (7.79% in the case study of three engine blocks). For operations sequences retrieval; two mathematical models and an algorithm are developed to construct a master operation sequence from the information of the existing variants belonging to a family of parts/products. This master operation sequence is used to develop the operation sequences for new variants which are sufficiently similar to existing variants. Using the proposed algorithm decreases time of developing the operations sequences of new variants to the seconds

    An Enhanced Estimation of Distribution Algorithm for Energy-Efficient Job-Shop Scheduling Problems with Transportation Constraints

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    [EN] Nowadays, the manufacturing industry faces the challenge of reducing energy consumption and the associated environmental impacts. Production scheduling is an effective approach for energy-savings management. During the entire workshop production process, both the processing and transportation operations consume large amounts of energy. To reduce energy consumption, an energy-efficient job-shop scheduling problem (EJSP) with transportation constraints was proposed in this paper. First, a mixed-integer programming model was established to minimize both the comprehensive energy consumption and makespan in the EJSP. Then, an enhanced estimation of distribution algorithm (EEDA) was developed to solve the problem. In the proposed algorithm, an estimation of distribution algorithm was employed to perform the global search and an improved simulated annealing algorithm was designed to perform the local search. Finally, numerical experiments were implemented to analyze the performance of the EEDA. The results showed that the EEDA is a promising approach and that it can solve EJSP effectively and efficiently.This work was supported by the Natural Science Foundation of the Jiangsu Higher Education Institutions of China (No. 17KJB460018), the Innovation Foundation for Science and Technology of Yangzhou University (No. 2016CXJ020 and No. 2017CXJ018), Science and Technology Project of Yangzhou under (No. YZ2017278), Research Topics of Teaching Reform of Yangzhou University under (No. YZUJX2018-28B), and the Spanish Government (No. TIN2016-80856-R and No. TIN2015-65515-C4-1-R).Dai, M.; Zhang, Z.; Giret Boggino, AS.; Salido, MA. (2019). An Enhanced Estimation of Distribution Algorithm for Energy-Efficient Job-Shop Scheduling Problems with Transportation Constraints. Sustainability. 11(11):1-23. https://doi.org/10.3390/su11113085S1231111Wu, X., & Sun, Y. (2018). A green scheduling algorithm for flexible job shop with energy-saving measures. Journal of Cleaner Production, 172, 3249-3264. doi:10.1016/j.jclepro.2017.10.342Wang, Q., Tang, D., Li, S., Yang, J., Salido, M., Giret, A., & Zhu, H. (2019). An Optimization Approach for the Coordinated Low-Carbon Design of Product Family and Remanufactured Products. Sustainability, 11(2), 460. doi:10.3390/su11020460Meng, Y., Yang, Y., Chung, H., Lee, P.-H., & Shao, C. (2018). Enhancing Sustainability and Energy Efficiency in Smart Factories: A Review. Sustainability, 10(12), 4779. doi:10.3390/su10124779Gahm, C., Denz, F., Dirr, M., & Tuma, A. (2016). Energy-efficient scheduling in manufacturing companies: A review and research framework. European Journal of Operational Research, 248(3), 744-757. doi:10.1016/j.ejor.2015.07.017Giret, A., Trentesaux, D., & Prabhu, V. (2015). Sustainability in manufacturing operations scheduling: A state of the art review. Journal of Manufacturing Systems, 37, 126-140. doi:10.1016/j.jmsy.2015.08.002Akbar, M., & Irohara, T. (2018). Scheduling for sustainable manufacturing: A review. Journal of Cleaner Production, 205, 866-883. doi:10.1016/j.jclepro.2018.09.100Che, A., Wu, X., Peng, J., & Yan, P. (2017). Energy-efficient bi-objective single-machine scheduling with power-down mechanism. Computers & Operations Research, 85, 172-183. doi:10.1016/j.cor.2017.04.004Lee, S., Do Chung, B., Jeon, H. W., & Chang, J. (2017). A dynamic control approach for energy-efficient production scheduling on a single machine under time-varying electricity pricing. Journal of Cleaner Production, 165, 552-563. doi:10.1016/j.jclepro.2017.07.102Rubaiee, S., & Yildirim, M. B. (2019). An energy-aware multiobjective ant colony algorithm to minimize total completion time and energy cost on a single-machine preemptive scheduling. Computers & Industrial Engineering, 127, 240-252. doi:10.1016/j.cie.2018.12.020Zhang, M., Yan, J., Zhang, Y., & Yan, S. (2019). Optimization for energy-efficient flexible flow shop scheduling under time of use electricity tariffs. Procedia CIRP, 80, 251-256. doi:10.1016/j.procir.2019.01.062Li, J., Sang, H., Han, Y., Wang, C., & Gao, K. (2018). Efficient multi-objective optimization algorithm for hybrid flow shop scheduling problems with setup energy consumptions. Journal of Cleaner Production, 181, 584-598. doi:10.1016/j.jclepro.2018.02.004Lu, C., Gao, L., Li, X., Pan, Q., & Wang, Q. (2017). Energy-efficient permutation flow shop scheduling problem using a hybrid multi-objective backtracking search algorithm. Journal of Cleaner Production, 144, 228-238. doi:10.1016/j.jclepro.2017.01.011Fu, Y., Tian, G., Fathollahi-Fard, A. M., Ahmadi, A., & Zhang, C. (2019). Stochastic multi-objective modelling and optimization of an energy-conscious distributed permutation flow shop scheduling problem with the total tardiness constraint. Journal of Cleaner Production, 226, 515-525. doi:10.1016/j.jclepro.2019.04.046Schulz, S., Neufeld, J. S., & Buscher, U. (2019). A multi-objective iterated local search algorithm for comprehensive energy-aware hybrid flow shop scheduling. Journal of Cleaner Production, 224, 421-434. doi:10.1016/j.jclepro.2019.03.155Liu, Y., Dong, H., Lohse, N., Petrovic, S., & Gindy, N. (2014). An investigation into minimising total energy consumption and total weighted tardiness in job shops. Journal of Cleaner Production, 65, 87-96. doi:10.1016/j.jclepro.2013.07.060Liu, Y., Dong, H., Lohse, N., & Petrovic, S. (2016). A multi-objective genetic algorithm for optimisation of energy consumption and shop floor production performance. International Journal of Production Economics, 179, 259-272. doi:10.1016/j.ijpe.2016.06.019May, G., Stahl, B., Taisch, M., & Prabhu, V. (2015). Multi-objective genetic algorithm for energy-efficient job shop scheduling. International Journal of Production Research, 53(23), 7071-7089. doi:10.1080/00207543.2015.1005248Zhang, R., & Chiong, R. (2016). Solving the energy-efficient job shop scheduling problem: a multi-objective genetic algorithm with enhanced local search for minimizing the total weighted tardiness and total energy consumption. Journal of Cleaner Production, 112, 3361-3375. doi:10.1016/j.jclepro.2015.09.097Salido, M. A., Escamilla, J., Giret, A., & Barber, F. (2015). A genetic algorithm for energy-efficiency in job-shop scheduling. The International Journal of Advanced Manufacturing Technology, 85(5-8), 1303-1314. doi:10.1007/s00170-015-7987-0Masmoudi, O., Delorme, X., & Gianessi, P. (2019). Job-shop scheduling problem with energy consideration. 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Scheduling flexible job-shops with transportation times: Mathematical models and a hybrid imperialist competitive algorithm. Applied Mathematical Modelling, 41, 667-682. doi:10.1016/j.apm.2016.09.022Liu, Z., Guo, S., & Wang, L. (2019). Integrated green scheduling optimization of flexible job shop and crane transportation considering comprehensive energy consumption. Journal of Cleaner Production, 211, 765-786. doi:10.1016/j.jclepro.2018.11.231Tang, D., & Dai, M. (2015). Energy-efficient approach to minimizing the energy consumption in an extended job-shop scheduling problem. Chinese Journal of Mechanical Engineering, 28(5), 1048-1055. doi:10.3901/cjme.2015.0617.082Hao, X., Lin, L., Gen, M., & Ohno, K. (2013). Effective Estimation of Distribution Algorithm for Stochastic Job Shop Scheduling Problem. Procedia Computer Science, 20, 102-107. doi:10.1016/j.procs.2013.09.246Wang, L., Wang, S., Xu, Y., Zhou, G., & Liu, M. (2012). A bi-population based estimation of distribution algorithm for the flexible job-shop scheduling problem. Computers & Industrial Engineering, 62(4), 917-926. doi:10.1016/j.cie.2011.12.014Jarboui, B., Eddaly, M., & Siarry, P. (2009). An estimation of distribution algorithm for minimizing the total flowtime in permutation flowshop scheduling problems. Computers & Operations Research, 36(9), 2638-2646. doi:10.1016/j.cor.2008.11.004Hauschild, M., & Pelikan, M. (2011). An introduction and survey of estimation of distribution algorithms. Swarm and Evolutionary Computation, 1(3), 111-128. doi:10.1016/j.swevo.2011.08.003Liu, F., Xie, J., & Liu, S. (2015). A method for predicting the energy consumption of the main driving system of a machine tool in a machining process. Journal of Cleaner Production, 105, 171-177. doi:10.1016/j.jclepro.2014.09.058Dai, M., Tang, D., Giret, A., Salido, M. A., & Li, W. D. (2013). Energy-efficient scheduling for a flexible flow shop using an improved genetic-simulated annealing algorithm. Robotics and Computer-Integrated Manufacturing, 29(5), 418-429. doi:10.1016/j.rcim.2013.04.001Beasley, J. E. (1990). OR-Library: Distributing Test Problems by Electronic Mail. Journal of the Operational Research Society, 41(11), 1069-1072. doi:10.1057/jors.1990.166Zhao, F., Shao, Z., Wang, J., & Zhang, C. (2015). A hybrid differential evolution and estimation of distribution algorithm based on neighbourhood search for job shop scheduling problems. International Journal of Production Research, 54(4), 1039-1060. doi:10.1080/00207543.2015.1041575Van Laarhoven, P. J. M., Aarts, E. H. L., & Lenstra, J. K. (1992). Job Shop Scheduling by Simulated Annealing. Operations Research, 40(1), 113-125. doi:10.1287/opre.40.1.113Wang, L., & Zheng, D.-Z. (2001). An effective hybrid optimization strategy for job-shop scheduling problems. 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    N-list-enhanced heuristic for distributed three-stage assembly permutation flow shop scheduling

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    System-wide optimization of distributed manufacturing operations enables process improvement beyond the standalone and individual optimality norms. This study addresses the production planning of a distributed manufacturing system consisting of three stages: production of parts (subcomponents), assembly of components in Original Equipment Manufacturer (OEM) factories, and final assembly of products at the product manufacturer’s factory. Distributed Three Stage Assembly Permutation Flowshop Scheduling Problems (DTrSAPFSP) models this operational situation; it is the most recent development in the literature of distributed scheduling problems, which has seen very limited development for possible industrial applications. This research introduces a highly efficient constructive heuristic to contribute to the literature on DTrSAPFSP. Numerical experiments considering a comprehensive set of operational parameters are undertaken to evaluate the performance of the benchmark algorithms. It is shown that the N-list-enhanced Constructive Heuristic algorithm performs significantly better than the current best-performing algorithm and three new metaheuristics in terms of both solution quality and computational time. It can, therefore, be considered a competitive benchmark for future studies on distributed production scheduling and computing

    A Hybrid Estimation of Distribution Algorithm for Simulation-Based Scheduling in a Stochastic Permutation Flowshop

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    The permutation flowshop scheduling problem (PFSP) is NP-complete and tends to be more complicated when considering stochastic uncertainties in the real-world manufacturing environments. In this paper, a two-stage simulation-based hybrid estimation of distribution algorithm (TSSB-HEDA) is presented to schedule the permutation flowshop under stochastic processing times. To deal with processing time uncertainty, TSSB-HEDA evaluates candidate solutions using a novel two-stage simulation model (TSSM). This model first adopts the regression-based meta-modelling technique to determine a number of promising candidate solutions with less computation cost, and then uses a more accurate but time-consuming simulator to evaluate the performance of these selected ones. In addition, to avoid getting trapped into premature convergence, TSSB-HEDA employs both the probabilistic model of EDA and genetic operators of genetic algorithm (GA) to generate the offspring individuals. Enlightened by the weight training process of neural networks, a self-adaptive learning mechanism (SALM) is employed to dynamically adjust the ratio of offspring individuals generated by the probabilistic model. Computational experiments on Taillard’s benchmarks show that TSSB-HEDA is competitive in terms of both solution quality and computational performance

    A new vision of approximate methods for the permutation flowshop to minimise makespan: State-of-the-art and computational evaluation

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    [EN] The permutation flowshop problem is a classic machine scheduling problem where n jobs must be processed on a set of m machines disposed in series and where each job must visit all machines in the same order. Many production scheduling problems resemble flowshops and hence it has generated much interest and had a big impact in the field, resulting in literally hundreds of heuristic and metaheuristic methods over the last 60 years. However, most methods proposed for makespan minimisation are not properly compared with existing procedures so currently it is not possible to know which are the most efficient methods for the problem regarding the quality of the solutions obtained and the computational effort required. In this paper, we identify and exhaustively compare the best existing heuristics and metaheuristics so the state-of-the-art regarding approximate procedures for this relevant problem is established. (C) 2016 Elsevier B.V. All rights reserved.The authors are sincerely grateful to the anonymous referees, who provide very valuable comments on the earlier version of the paper. This research has been funded by the Spanish Ministry of Science and Innovation, under projects "ADDRESS" (DPI2013-44461-P/DPI) and "SCHEYARD" (DPI2015-65895-R) co-financed by FEDER funds.Fernandez-Viagas, V.; Ruiz García, R.; Framinan, J. (2017). A new vision of approximate methods for the permutation flowshop to minimise makespan: State-of-the-art and computational evaluation. European Journal of Operational Research. 257(3):707-721. https://doi.org/10.1016/j.ejor.2016.09.055S707721257

    Iterative beam search algorithms for the permutation flowshop

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    We study an iterative beam search algorithm for the permutation flowshop (makespan and flowtime minimization). This algorithm combines branching strategies inspired by recent branch-and-bounds and a guidance strategy inspired by the LR heuristic. It obtains competitive results, reports many new-best-so-far solutions on the VFR benchmark (makespan minimization) and the Taillard benchmark (flowtime minimization) without using any NEH-based branching or iterative-greedy strategy. The source code is available at: https://gitlab.com/librallu/cats-pfsp

    A Linear Programming Model for Renewable Energy Aware Discrete Production Planning and Control

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    Industrial production in the EU, like other sectors of the economy, is obliged to stop producing greenhouse gas emissions by 2050. With its Green Deal, the European Union has already set the corresponding framework in 2019. To achieve Net Zero in the remaining time, while not endangering one's own competitiveness on a globalized market, a transformation of industrial value creation has to be started already today. In terms of energy supply, this means a comprehensive electrification of processes and a switch to fully renewable power generation. However, due to a growing share of renewable energy sources, increasing volatility can be observed in the European electricity market already. For companies, there are mainly two ways to deal with the accompanying increase in average electricity prices. The first is to reduce consumption by increasing efficiency, which naturally has its physical limits. Secondly, an increasing volatile electricity price makes it possible to take advantage of periods of relatively low prices. To do this, companies must identify their energy-intensive processes and design them in such a way as to enable these activities to be shifted in time. This article explains the necessary differentiation between labor-intensive and energy intensive processes. A general mathematical model for the holistic optimization of discrete industrial production is presented. With the help of this MILP model, it is simulated that a flexibilization of energy intensive processes with volatile energy prices can help to reduce costs and thus secure competitiveness while getting it in line with European climate goals. On the basis of real electricity market data, different production scenarios are compared, and it is investigated under which conditions the flexibilization of specific processes is worthwhile

    Energy Efficient Manufacturing Scheduling: A Systematic Literature Review

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    The social context in relation to energy policies, energy supply, and sustainability concerns as well as advances in more energy-efficient technologies is driving a need for a change in the manufacturing sector. The main purpose of this work is to provide a research framework for energy-efficient scheduling (EES) which is a very active research area with more than 500 papers published in the last 10 years. The reason for this interest is mostly due to the economic and environmental impact of considering energy in production scheduling. In this paper, we present a systematic literature review of recent papers in this area, provide a classification of the problems studied, and present an overview of the main aspects and methodologies considered as well as open research challenges
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