Meta-Heuristics for Dynamic Lot Sizing: a review and comparison of solution approaches

Proofs from complexity theory as well as computational experiments indicate that most lot sizing problems are hard to solve. Because these problems are so difficult, various solution techniques have been proposed to solve them. In the past decade, meta-heuristics such as tabu search, genetic algorithms and simulated annealing, have become popular and efficient tools for solving hard combinational optimization problems. We review the various meta-heuristics that have been specifically developed to solve lot sizing problems, discussing their main components such as representation, evaluation neighborhood definition and genetic operators. Further, we briefly review other solution approaches, such as dynamic programming, cutting planes, Dantzig-Wolfe decomposition, Lagrange relaxation and dedicated heuristics. This allows us to compare these techniques. Understanding their respective advantages and disadvantages gives insight into how we can integrate elements from several solution approaches into more powerful hybrid algorithms. Finally, we discuss general guidelines for computational experiments and illustrate these with several examples

Dynamic lot sizing and tool management in automated manufacturing systems

Cataloged from PDF version of article.The overall aim of this study is to show that there is a critical interface between the lot sizing and tool management decisions, and these two problems cannot be viewed in isolation. We propose "ve alternative algorithms to solve lot sizing, tool allocation and machining conditions optimization problems simultaneously. The "rst algorithm is an exact algorithm which "nds the global optimum solution, and the others are heuristics equipped with a look-ahead mechanism to guarantee at least local optimality. The computational results indicate that the amount of improvement is statistically signi"cant for a set of randomly generated problems. The magnitude of cost savings is dependent on the system parameters

Planning and Scheduling Optimization

Although planning and scheduling optimization have been explored in the literature for many years now, it still remains a hot topic in the current scientific research. The changing market trends, globalization, technical and technological progress, and sustainability considerations make it necessary to deal with new optimization challenges in modern manufacturing, engineering, and healthcare systems. This book provides an overview of the recent advances in different areas connected with operations research models and other applications of intelligent computing techniques used for planning and scheduling optimization. The wide range of theoretical and practical research findings reported in this book confirms that the planning and scheduling problem is a complex issue that is present in different industrial sectors and organizations and opens promising and dynamic perspectives of research and development

Bi-objective optimization of the tactical allocation of job types to machines: mathematical modeling, theoretical analysis, and numerical tests

We introduce a tactical resource allocation model for a large aerospace engine system manufacturer aimed at long-term production planning. Our model identifies the routings a product takes through the factory, and which machines should be qualified for a balanced resource loading, to reduce product lead times. We prove some important mathematical properties of the model that are used to develop a heuristic providing a good initial feasible solution. We propose a tailored approach for our class of problems combining two well-known criterion space search algorithms, the bi-directional ε-constraint method and the augmented weighted Tchebycheff method. A computational investigation comparing solution times for several solution methods is presented for 60 numerical\ua0instances

Lot sizing and furnace scheduling in small foundries

A lot sizing and scheduling problem prevalent in small market-driven foundries is studied. There are two related decision levels: (1) the furnace scheduling of metal alloy production, and (2) moulding machine planning which specifies the type and size of production lots. A mixed integer programming (MIP) formulation of the problem is proposed, but is impractical to solve in reasonable computing time for non-small instances. As a result, a faster relax-and-fix (RF) approach is developed that can also be used on a rolling horizon basis where only immediate-term schedules are implemented. As well as a MIP method to solve the basic RF approach, three variants of a local search method are also developed and tested using instances based on the literature. Finally, foundry-based tests with a real-order book resulted in a very substantial reduction of delivery delays and finished inventory, better use of capacity, and much faster schedule definition compared to the foundry's own practice. © 2006 Elsevier Ltd. All rights reserved

A review of discrete-time optimization models for tactical production planning

This is an Accepted Manuscript of an article published in International Journal of Production Research on 27 Mar 2014, available online: http://doi.org/10.1080/00207543.2014.899721[EN] This study presents a review of optimization models for tactical production planning. The objective of this research is to identify streams and future research directions in this field based on the different classification criteria proposed. The major findings indicate that: (1) the most popular production-planning area is master production scheduling with a big-bucket time-type period; (2) most of the considered limited resources correspond to productive resources and, to a lesser extent, to inventory capacities; (3) the consideration of backlogs, set-up times, parallel machines, overtime capacities and network-type multisite configuration stand out in terms of extensions; (4) the most widely used modelling approach is linear/integer/mixed integer linear programming solved with exact algorithms, such as branch-and-bound, in commercial MIP solvers; (5) CPLEX, C and its variants and Lindo/Lingo are the most popular development tools among solvers, programming languages and modelling languages, respectively; (6) most works perform numerical experiments with random created instances, while a small number of works were validated by real-world data from industrial firms, of which the most popular are sawmills, wood and furniture, automobile and semiconductors and electronic devices.This study has been funded by the Universitat Politècnica de València projects: ‘Material Requirement Planning Fourth Generation (MRPIV)’ (Ref. PAID-05-12) and ‘Quantitative Models for the Design of Socially Responsible Supply Chains under Uncertainty Conditions. Application of Solution Strategies based on Hybrid Metaheuristics’ (PAID-06-12).Díaz-Madroñero Boluda, FM.; Mula, J.; Peidro Payá, D. (2014). A review of discrete-time optimization models for tactical production planning. International Journal of Production Research. 52(17):5171-5205. doi:10.1080/00207543.2014.899721S51715205521

Self-adaptive randomized constructive heuristics for the multi-item capacitated lot-sizing problem

Capacitated lot-sizing problems (CLSPs) are important and challenging optimization problems in production planning. Amongst the many approaches developed for CLSPs, constructive heuristics are known to be the most intuitive and fastest method for finding good feasible solutions for the CLSPs, and therefore are often used as a subroutine in building more sophisticated exact and metaheuristic approaches. Classical constructive heuristics, such as the period-by-period heuristics and lot elimination heuristics, are first introduced in the 1990s, and thereafter widely used in solving the CLSPs. This paper evaluates the performance of period-by-period and lot elimination heuristics, and improves the heuristics using perturbation techniques and self-adaptive methods. We have also proposed a procedure for automatically adjusting the parameters of the proposed heuristics so that the values of the parameters can be chosen based on features of individual instances. Experimental results show that the proposed self-adaptive randomized period-by-period constructive heuristics are efficient and can find better solutions with less computational time than the tabu search and lot elimination heuristics. When the proposed constructive heuristic is used in a basic tabu search framework, high-quality solutions with 0.88% average optimality gap can be obtained on benchmark instances of 12 periods and 12 items, and optimality gap within 1.2% for the instances with 24 periods and 24 items

Optimal placement units of distributed generation

In this paper a new approach to solve the problem of optimal placement of distributed generation sources is proposed. The method is aimed at improving the reliability of electricity supply. The mathematical model of the optimal placement of distributed generation sources (DG) based on improving the reliability of power supply as the optimization algorithm used a genetic algorithm. The results of experimental calculations and comparative analysis of the algorithm is shown. © 2014 WIT Press.International Journal of Safety and Security Engineering;International Journal of Sustainable Development and Planning;WIT Transactions on Ecology and the Environmen

Multi-objective optimal placement of distributed generations for dynamic loads

Large amount of active power losses and low voltage profile are the two major issues concerning the integration of distributed generations with existing power system networks. High R/X ratio and long distance of radial network further aggravates the issues. Optimal placement of distributed generators can address these issues significantly by alleviating active power losses and ameliorating voltage profile in a cost effective manner. In this research, multi-objective optimal placement problem is decomposed into minimization of total active power losses, maximization of bus voltage profile enhancement and minimization of total generation cost of a power system network for static and dynamic load characteristics. Optimum utilization factor for installed generators and available loads is scaled by the analysis of yearly load-demand curve of a network. The developed algorithm of N-bus system is implemented in IEEE-14 bus standard test system to demonstrate the efficacy of the proposed method in different loading conditions