System Reliability Estimation of Divert Attitude Control System of a Launch Vehicle using Bayesian Networks

Divert attitude and control system (DACS) is a one-shot system and provides attitude correction and translation of the Launch vehicle. DACS consists of many flight critical sub systems which are arranged in a series configuration. The traditional Reliability block diagram and Fault tree diagram methods are unsuitable for reliability modelling, when considering uncertainty among the components and system. Bayesian network is the natural choice to model dependencies among the components and system. DACS being one shot system, it is very expensive and time consuming to test more number of systems during the design and development. Hence the data is drawn from component level, subsystem level and expert opinion is used for reliability estimation. In this paper, Bayesian network modelling of DAC system was carried out for estimating the reliability using multi-level data. An algorithm is developed for computation of Conditional probabilities in Bayesian network. Posterior probability distribution of components is calculated using Markov Chain Monte Carlo (MCMC) simulations and results are compared with Junction tree based exact inference algorithm. MATLAB code is developed to estimate the reliability of DAC system

Bayesian Network Approach to Assessing System Reliability for Improving System Design and Optimizing System Maintenance

abstract: A quantitative analysis of a system that has a complex reliability structure always involves considerable challenges. This dissertation mainly addresses uncertainty in- herent in complicated reliability structures that may cause unexpected and undesired results. The reliability structure uncertainty cannot be handled by the traditional relia- bility analysis tools such as Fault Tree and Reliability Block Diagram due to their deterministic Boolean logic. Therefore, I employ Bayesian network that provides a flexible modeling method for building a multivariate distribution. By representing a system reliability structure as a joint distribution, the uncertainty and correlations existing between system’s elements can effectively be modeled in a probabilistic man- ner. This dissertation focuses on analyzing system reliability for the entire system life cycle, particularly, production stage and early design stages. In production stage, the research investigates a system that is continuously mon- itored by on-board sensors. With modeling the complex reliability structure by Bayesian network integrated with various stochastic processes, I propose several methodologies that evaluate system reliability on real-time basis and optimize main- tenance schedules. In early design stages, the research aims to predict system reliability based on the current system design and to improve the design if necessary. The three main challenges in this research are: 1) the lack of field failure data, 2) the complex reliability structure and 3) how to effectively improve the design. To tackle the difficulties, I present several modeling approaches using Bayesian inference and nonparametric Bayesian network where the system is explicitly analyzed through the sensitivity analysis. In addition, this modeling approach is enhanced by incorporating a temporal dimension. However, the nonparametric Bayesian network approach generally accompanies with high computational efforts, especially, when a complex and large system is modeled. To alleviate this computational burden, I also suggest to building a surrogate model with quantile regression. In summary, this dissertation studies and explores the use of Bayesian network in analyzing complex systems. All proposed methodologies are demonstrated by case studies.Dissertation/ThesisDoctoral Dissertation Industrial Engineering 201

An intelligent system by fuzzy reliability algorithm in fault tree analysis for nuclear power plant probabilistic safety assessment

© Imperial College Press. Fault tree analysis for nuclear power plant probabilistic safety assessment is an intricate process. Personal computer-based software systems have therefore been developed to conduct this analysis. However, all existing fault tree analysis software systems only accept quantitative data to characterized basic event reliabilities. In real-world applications, basic event reliabilities may not be represented by quantitative data but by qualitative justifications. The motivation of this work is to develop an intelligent system by fuzzy reliability algorithm in fault tree analysis, which can accept not only quantitative data but also qualitative information to characterized reliabilities of basic events. In this paper, a newly-developed system called InFaTAS-NuSA is presented and its main features and capabilities are discussed. To benchmark the applicability of the intelligent concept implemented in InFaTAS-NuSA, a case study is performed and the analysis results are compared to the results obtained from a well-known fault tree analysis software package. The results confirm that the intelligent concept implemented in InFaTAS-NuSA can be very useful to complement conventional fault tree analysis software systems

Sensor placement optimization for multiple fault detection using bayesian approach

Monitoring, diagnosis and prognosis in a complex system required multiple and different type of sensors to extract data form their structures. Sensors measure physical quantity of parameters of various levels of the system for preventing faults of a system. Uncertainties inherent in sensors cause uncertainty issue in data sets. Data extraction of sensors simultaneously brings with overlapping issue in the system. Whereas, current methods are considered that there are non-overlapping in the system or uncertainties of sensors are ignored. However, reducing cost or physical and technological limitations cause to constraint the number of sensors in the systems. The right placement of sensors affects on the reliability and safety of the system. This dissertation presents an application of Bayesian approach on sensor placement optimization that covers overlapping and uncertainties issues. It also recommends the best possibility placement combination of sensors in a system. The Bayesian Network methodology is introduced with likelihood function for on-demand systems. The proposed algorithm generates evidence sets on-demand for overlapping and uncertainty data. The algorithm calculate information matrix for various possible sensor placement that the most expected information gain show the best location of sensors. This approach applies on car engine that has various faults in the performance of engine with the limited number of sensors. Finally, algorithm presents the best possible placement of senso

Tree-Network Overrun Model Associated with Pilots’ Actions and Flight Operational Procedures

The runway excursions are defined as the exit of an aircraft from the surface of the runway. These excursions can take place at takeoff or at landing and consist of two types of events: veer off and overrun. This last one, which occurs when the aircraft exceeds the limits at the end of the runway, is the event of interest in the current study. This chapter aims to present an accident model with a new approach in aeronautical systems, based on the tasks of the pilots related to the operational procedures necessary for the approach and landing, in order to obtain the chain of events that lead to this type of accident. Thus, the tree-network overrun model (TNO model) was proposed, unlike most traditional models, which consider only the hardware failures or which do not satisfactorily explain the interrelationship between the factors influencing the operator. The proposed model is developed in a fault tree and transformed into a Bayesian network up to the level of the basic elements. The results showed the qualitative model of the main tasks performed by the pilots and their relation to the accident. It has also been suggested how to find and estimate the probability of factors that can impact on each of the tasks

A RISK-INFORMED DECISION-MAKING METHODOLOGY TO IMPROVE LIQUID ROCKET ENGINE PROGRAM TRADEOFFS

This work provides a risk-informed decision-making methodology to improve liquid rocket engine program tradeoffs with the conflicting areas of concern affordability, reliability, and initial operational capability (IOC) by taking into account psychological and economic theories in combination with reliability engineering. Technical program risks are associated with the number of predicted failures of the test-analyze-and-fix (TAAF) cycle that is based on the maturity of the engine components. Financial and schedule program risks are associated with the epistemic uncertainty of the models that determine the measures of effectiveness in the three areas of concern. The affordability and IOC models' inputs reflect non-technical and technical factors such as team experience, design scope, technology readiness level, and manufacturing readiness level. The reliability model introduces the Reliability- As-an-Independent-Variable (RAIV) strategy that aggregates fictitious or actual hotfire tests of testing profiles that differ from the actual mission profile to estimate the system reliability. The main RAIV strategy inputs are the physical or functional architecture of the system, the principal test plan strategy, a stated reliability-bycredibility requirement, and the failure mechanisms that define the reliable life of the system components. The results of the RAIV strategy, which are the number of hardware sets and number of hot-fire tests, are used as inputs to the affordability and the IOC models. Satisficing within each tradeoff is attained by maximizing the weighted sum of the normalized areas of concern subject to constraints that are based on the decision-maker's targets and uncertainty about the affordability, reliability, and IOC using genetic algorithms. In the planning stage of an engine program, the decision variables of the genetic algorithm correspond to fictitious hot-fire tests that include TAAF cycle failures. In the program execution stage, the RAIV strategy is used as reliability growth planning, tracking, and projection model. The main contributions of this work are the development of a comprehensible and consistent risk-informed tradeoff framework, the RAIV strategy that links affordability and reliability, a strategy to define an industry or government standard or guideline for liquid rocket engine hot-fire test plans, and an alternative to the U.S. Crow/AMSAA reliability growth model applying the RAIV strategy

Developing Methods of Obtaining Quality Failure Information from Complex Systems

The complexity in most engineering systems is constantly growing due to ever-increasing technological advancements. This result in a corresponding need for methods that adequately account for the reliability of such systems based on failure information from components that make up these systems. This dissertation presents an approach to validating qualitative function failure results from model abstraction details. The impact of the level of detail available to a system designer during conceptual stages of design is considered for failure space exploration in a complex system. Specifically, the study develops an efficient approach towards detailed function and behavior modeling required for complex system analyses. In addition, a comprehensive research and documentation of existing function failure analysis methodologies is also synthesized into identified structural groupings. Using simulations, known governing equations are evaluated for components and system models to study responses to faults by accounting for detailed failure scenarios, component behaviors, fault propagation paths, and overall system performance. The components were simulated at nominal states and varying degrees of fault representing actual modes of operation. Information on product design and provisions on expected working conditions of components were used in the simulations to address normally overlooked areas during installation. The results of system model simulations were investigated using clustering analysis to develop an efficient grouping method and measure of confidence for the obtained results. The intellectual merit of this work is the use of a simulation based approach in studying how generated failure scenarios reveal component fault interactions leading to a better understanding of fault propagation within design models. The information from using varying fidelity models for system analysis help in identifying models that are sufficient enough at the conceptual design stages to highlight potential faults. This will reduce resources such as cost, manpower and time spent during system design. A broader impact of the project is to help design engineers identifying critical components, quantifying risks associated with using particular components in their prototypes early in the design process and help improving fault tolerant system designs. This research looks to eventually establishing a baseline for validating and comparing theories of complex systems analysis

Reliability prediction in early design stages

In the past, reliability is usually quantified with sufficient information available. This is not only time-consuming and cost-expensive, but also too late for occurred failures and losses. For solving this problem, the objective of this dissertation is to predict product reliability in early design stages with limited information. The current research of early reliability prediction is far from mature. Inspired by methodologies for the detail design stage, this research uses statistics-based and physics-based methodologies by providing general models with quantitative results, which could help design for reliability and decision making during the early design stage. New methodologies which accommodate component dependence, time dependence, and limited information are developed in this research to help early accurate reliability assessment. The component dependence is considered implicitly and automatically without knowing component design details by constructing a strength-stress interference model. The time-dependent reliability analysis is converted into its time-independent counterpart with the use of the extreme value of the system load by simulation. The effect of dependent interval distribution parameters estimated from limited point and interval samples are also considered to obtain more accurate system reliability. Optimization is used to obtain narrower system reliability bounds compared to those from the traditional method with independent component assumption or independent distribution parameter assumption. With new methodologies, it is possible to obtain narrower time-dependent system reliability bounds with limited information during early design stages by considering component dependence and distribution parameter dependence. Examples are provided to demonstrate the proposed methodologies --Abstract, page iv