Identification and model-based compensation of Striebeck friction

The paper deals with the measurement, identification and compensation of low velocity friction in positioning systems. The introduced algorithms are based on a linearized friction model, which can easily be introduced in tracking control algorithms. The developed friction measurement and compensation methods can be implemented in simple industrial controller architectures, such as microcontrollers. Experimental measurements are provided to show the performances of the proposed control algorithm

Design oriented simulation of contact-friction instabilities in application to realistic brake assemblies

This paper presents advances in non-linear simulations for systems with contact-friction, with an application to brake squeal. A method is proposed to orient component structural modifications from brake assembly simulations in the frequency and time domains. A reduction method implementing explicitly component-wise degrees of freedom at the system level allows quick parametric analyses giving modification clues. The effect of the modification is then validated in the time domain where non-linearities can be fully considered. A reduction method adapted for models showing local non-linearities is purposely presented along with an optimization of a modified non linear Newmark scheme to make such computation possible for industrial models. The paper then illustrates the importance of structural effects in brake squeal, and suggests solutions

Nonlinear Modeling and Verification of a Heaving Point Absorber for Wave Energy Conversion

Although the heaving Point Absorber (PA) concept is well known in wave energy conversion research, few studies focus on appropriate modelling of non-linear fluid viscous and mechanical friction dynamics. Even though these concepts are known to have non-linear effects on the hydrodynamic system, most research studies consider linearity as a starting point and in so doing have a weak approach to modelling the true dynamic behaviour, particularly close to resonance. The sole use of linear modelling leads to limited ability to develop control strategies capable of true power capture optimisation and suitable device operation. Based on a 1/50 scale cylindrical heaving PA, this research focuses on a strategy for hydrodynamic model development and experimental verification. In this study, nonlinear dynamics are considered, including the lumped effect of the fluid viscous and mechanical friction forces. The excellent correspondence between the derived non-linear model and wave tank tested PA behaviours provides a strong background for wave energy tuning and control system design

Optimal control design for robust fuzzy friction compensation in a robot joint

This paper presents a methodology for the compensation of nonlinear friction in a robot joint structure based on a fuzzy local modeling technique. To enhance the tracking performance of the robot joint, a dynamic model is derived from the local physical properties of friction. The model is the basis of a precompensator taking into account the dynamics of the overall corrected system by means of a minor loop. The proposed structure does not claim to faithfully reproduce complex phenomena driven by friction. However, the linearity of the local models simplifies the design and implementation of the observer, and its estimation capabilities are improved by the nonlinear integral gain. The controller can then be robustly synthesized using linear matrix inequalities to cancel the effects of inexact friction compensation. Experimental tests conducted on a robot joint with a high level of friction demonstrate the effectiveness of the proposed fuzzy observer-based control strategy for tracking system trajectories when operating in zero-velocity regions and during motion reversals

Full- and Reduced-order Model of Hydraulic Cylinder for Motion Control

This paper describes the full- and reduced-order models of an actuated hydraulic cylinder suitable for system dynamics analysis and motion control design. The full-order model incorporates the valve spool dynamics with combined dead-zone and saturation nonlinearities - inherent for the orifice flow. It includes the continuity equations of hydraulic circuits coupled with the dynamics of mechanical part of cylinder drive. The resulted model is the fifth-order and nonlinear in states. The reduced model neglects the fast valve spool dynamics, simplifies both the orifice and continuity equations through an aggregation, and considers the cylinder rod velocity as output of interest. The reduced model is second-order that facilitates studying the system behavior and allows for direct phase plane analysis. Dynamics properties are addressed in details, for both models, with focus on the frequency response, system damping, and state trajectories related to the load pressure and relative velocity.Comment: 6 pages, 6 figures, IEEE conferenc

Time/frequency analysis of contact-friction instabilities. Application to automotive brake squeal.

Robust design of silent brakes is a current industrial challenge. Braking systems enter in the more general context of unstable systems featuring contact friction interaction. Their simulation requires time integra- tion schemes usually not adapted to combination of large industrial models (over 600,000 DOF) and long simulations (over 150,000 time steps). The paper first discusses selection of the contact/friction model and adaptations of the integration scheme. The relation between the nominal steady state tangent modes and the system evolution over time is then evaluated. The time response shows a nearly periodic response that is analyzed as a limit cycle. It is shown that instantaneous dynamic stability predictions show stable/unstable transitions due to changes in the contact/friction state. These transitions are thought to give an understanding of the mechanism that limits levels for these self sustained vibrations. The concept is exploited to suggest novel ways to analyze complex modes

Mechatronics of a ball screw drive using a N degrees of freedom dynamic model

High performance position control in machine tools can only be achieved modelling the dynamic behavior of the mechatronic system composed by the motor, transmission and control during the design stage. In this work, a complex analytical model of a ball screw drive is presented and integrated in a mechatronic model of the actuator to predict the dynamic behaviour and analyze the impact of each component of the transmission. First, a simple 2 degrees of freedom model is presented, and is analysis sets the basis for the development of a more complex model of several degrees of freedom, whose resulting fundamental transfer functions are represented using natural and modal coordinates. The modeling in modal coordinates carries a reduction of the transfer function that reduces computational work. The two models are compared and experimentally validated in time and frequency domain by means of experimental tests carried out on a specifically developed ball screw drive test benchMinisterio de Economía y Competitividad: Project DPI2015-64450-R (MINECO/FEDER, UE) University of the Basque Country (UPV/EHU) under the program UFI 11/29 Departamento de Educación, Política Lingüística y Cultura” of the regional government of the Basque Country (IT949-16

Identification of lubrication Regimes in Mechanical Seals using Acoustic Emission for Condition Monitoring

The quality of lubrication condition between seal faces directly affects the reliability, operating life and sealing performance of mechanical seals. Thus, the identification of lubrication regimes in face seals i.e. boundary lubrication (BL), mixed lubrication (ML) and hydrodynamic lubrication (HL) is of high importance for developing effective online condition monitoring approaches. This paper investigates the tribological behaviour and frictional characteristics of mechanical seals based on nonintrusive acoustic emission (AE) measurements. Mathematical models for AE generation mechanisms are derived based on the tribological behaviour and operating parameters of mechanical seals. They produce agreeable results with experimental data in explaining the types of AE signals observed in monitoring the face lubrication conditions. Frequency domain analysis of data shows that the viscous friction process generates more low frequency AE signals, whereas the asperity interactions show more high frequency AE. Moreover, the feasibility of using statistical parameters of the time domain data is shown to identify the lubrication regimes in face seals

Linear motor motion control using a learning feedforward controller

The design and realization of an online learning motion controller for a linear motor is presented, and its usefulness is evaluated. The controller consists of two components: (1) a model-based feedback component, and (2) a learning feedforward component. The feedback component is designed on the basis of a simple second-order linear model, which is known to have structural errors. In the design, an emphasis is placed on robustness. The learning feedforward component is a neural-network-based controller, comprised of a one-hidden-layer structure with second-order B-spline basis functions. Simulations and experimental evaluations show that, with little effort, a high-performance motion system can be obtained with this approach