91 research outputs found
A Study on Comparison of Classification Algorithms for Pump Failure Prediction
The reliability of pumps can be compromised by faults, impacting their functionality. Detecting these faults is crucial, and many studies have utilized motor current signals for this purpose. However, as pumps are rotational equipped, vibrations also play a vital role in fault identification. Rising pump failures have led to increased maintenance costs and unavailability, emphasizing the need for cost-effective and dependable machinery operation. This study addresses the imperative challenge of defect classification through the lens of predictive modeling. With a problem statement centered on achieving accurate and efficient identification of defects, this studyās objective is to evaluate the performance of five distinct algorithms: Fine Decision Tree, Medium Decision Tree, Bagged Trees (Ensemble), RUS-Boosted Trees, and Boosted Trees. Leveraging a comprehensive dataset, the study meticulously trained and tested each model, analyzing training accuracy, test accuracy, and Area Under the Curve (AUC) metrics. The results showcase the supremacy of the Fine Decision Tree (91.2% training accuracy, 74% test accuracy, AUC 0.80), the robustness of the Ensemble approach (Bagged Trees with 94.9% training accuracy, 99.9% test accuracy, and AUC 1.00), and the competitiveness of Boosted Trees (89.4% training accuracy, 72.2% test accuracy, AUC 0.79) in defect classification. Notably, Support Vector Machines (SVM), Artificial Neural Networks (ANN), and k-Nearest Neighbors (KNN) exhibited comparatively lower performance. Our study contributes valuable insights into the efficacy of these algorithms, guiding practitioners toward optimal model selection for defect classification scenarios. This research lays a foundation for enhanced decision-making in quality control and predictive maintenance, fostering advancements in the realm of defect prediction and classification
Sense and Respond
Over the past century, the manufacturing industry has undergone a number of paradigm shifts: from the Ford assembly line (1900s) and its focus on efficiency to the Toyota production system (1960s) and its focus on effectiveness and JIDOKA; from flexible manufacturing (1980s) to reconfigurable manufacturing (1990s) (both following the trend of mass customization); and from agent-based manufacturing (2000s) to cloud manufacturing (2010s) (both deploying the value stream complexity into the material and information flow, respectively). The next natural evolutionary step is to provide value by creating industrial cyber-physical assets with human-like intelligence. This will only be possible by further integrating strategic smart sensor technology into the manufacturing cyber-physical value creating processes in which industrial equipment is monitored and controlled for analyzing compression, temperature, moisture, vibrations, and performance. For instance, in the new wave of the āIndustrial Internet of Thingsā (IIoT), smart sensors will enable the development of new applications by interconnecting software, machines, and humans throughout the manufacturing process, thus enabling suppliers and manufacturers to rapidly respond to changing standards. This reprint of āSense and Respondā aims to cover recent developments in the field of industrial applications, especially smart sensor technologies that increase the productivity, quality, reliability, and safety of industrial cyber-physical value-creating processes
Applied Methuerstic computing
For decades, Applied Metaheuristic Computing (AMC) has been a prevailing optimization technique for tackling perplexing engineering and business problems, such as scheduling, routing, ordering, bin packing, assignment, facility layout planning, among others. This is partly because the classic exact methods are constrained with prior assumptions, and partly due to the heuristics being problem-dependent and lacking generalization. AMC, on the contrary, guides the course of low-level heuristics to search beyond the local optimality, which impairs the capability of traditional computation methods. This topic series has collected quality papers proposing cutting-edge methodology and innovative applications which drive the advances of AMC
Machine Learning Based Surrogate Model for Press Hardening Process of 22MnB5 Sheet Steel Simulation in Industry 4.0
The digitalization of manufacturing processes offers great potential in quality control, traceability, and the planning and setup of production. In this regard, process simulation is a well-known technology and a key step in the design of manufacturing processes. However, process simulations are computationally and time-expensive, typically beyond the manufacturing-cycle time, severely limiting their usefulness in real-time process control. Machine Learning-based surrogate models can overcome these drawbacks, and offer the possibility to achieve a soft real-time response, which can be potentially developed into full close-loop manufacturing systems, at a computational cost that can be realistically implemented in an industrial setting. This paper explores the novel concept of using a surrogate model to analyze the case of the press hardening of a steel sheet of 22MnB5. This hot sheet metal forming process involves a crucial heat treatment step, directly related to the final part quality. Given its common use in high-responsibility automobile parts, this process is an interesting candidate for digitalization in order to ensure production quality and traceability. A comparison of different data and model training strategies is presented. Finite element simulations for a transient heat transfer analysis are performed with ABAQUS software and they are used for the training data generation to effectively implement a ML-based surrogate model capable of predicting key process outputs for entire batch productions. The resulting final surrogate predicts the behavior and evolution of the most important temperature variables of the process in a wide range of scenarios, with a mean absolute error around 3 Ā°C, but reducing the time four orders of magnitude with respect to the simulations. Moreover, the methodology presented is not only relevant for manufacturing purposes, but can be a technology enabler for advanced systems, such as digital twins and autonomous process control
Using machine learning technique to classify geographic areas with socioeconomic potential for broadband investment in Malaysia
The telecommunication companies (TELCO) in Malaysia commonly use the return on investment (ROI) model for techno-economic analysis to strategize their network investment plan in their intended markets. The number of subscribers and average revenue per user (ARPU) are two dominant contributions to a good ROI. Rural areas are lacking in both dominant factors and thus very often fall outside the radar of TELCOās investment plans. The government agencies, therefore, shoulder the responsibility to provide broadband services in rural areas through the implementation of national broadband initiatives, regulated policies and funding for universal service provision. This thesis outlines a framework of machine learning technique which the TELCOs and government agencies can use to plan for broadband investments in Malaysia, especially for rural areas. The framework is implemented in four stages: data collection, machine learning, machine testing, and machine application. In this framework, a curve-fitting technique will be applied to formulate an empirical model by using prototyping data from the World Bank databank. The empirical model serves as a fitness function for a genetic algorithm (GA) to generate large virtual samples to train, validate and test the support vector machines (SVM). Real-life field data for geographic areas in Malaysia are then provided to the tested SVM to predict which areas have the socioeconomic potential for broadband investment. By using this technique as a policy tool, TELCOs and government agencies will be able to prioritize areas where broadband infrastructure can be implemented using a government-industry partnership approach. Both public and private parties can share the initial cost and collect future revenues appropriately as the socioeconomic correlation coefficient improves
AI-big data analytics for building automation and management systems: a survey, actual challenges and future perspectives
In theory, building automation and management systems (BAMSs) can provide all the components and functionalities required for analyzing and operating buildings. However, in reality, these systems can only ensure the control of heating ventilation and air conditioning system systems. Therefore, many other tasks are left to the operator, e.g. evaluating buildingsā performance, detecting abnormal energy consumption, identifying the changes needed to improve efficiency, ensuring the security and privacy of end-users, etc. To that end, there has been a movement for developing artificial intelligence (AI) big data analytic tools as they offer various new and tailor-made solutions that are incredibly appropriate for practical buildingsā management. Typically, they can help the operator in (i) analyzing the tons of connected equipment data; and; (ii) making intelligent, efficient, and on-time decisions to improve the buildingsā performance. This paper presents a comprehensive systematic survey on using AI-big data analytics in BAMSs. It covers various AI-based tasks, e.g. load forecasting, water management, indoor environmental quality monitoring, occupancy detection, etc. The first part of this paper adopts a well-designed taxonomy to overview existing frameworks. A comprehensive review is conducted about different aspects, including the learning process, building environment, computing platforms, and application scenario. Moving on, a critical discussion is performed to identify current challenges. The second part aims at providing the reader with insights into the real-world application of AI-big data analytics. Thus, three case studies that demonstrate the use of AI-big data analytics in BAMSs are presented, focusing on energy anomaly detection in residential and office buildings and energy and performance optimization in sports facilities. Lastly, future directions and valuable recommendations are identified to improve the performance and reliability of BAMSs in intelligent buildings
Applied Metaheuristic Computing
For decades, Applied Metaheuristic Computing (AMC) has been a prevailing optimization technique for tackling perplexing engineering and business problems, such as scheduling, routing, ordering, bin packing, assignment, facility layout planning, among others. This is partly because the classic exact methods are constrained with prior assumptions, and partly due to the heuristics being problem-dependent and lacking generalization. AMC, on the contrary, guides the course of low-level heuristics to search beyond the local optimality, which impairs the capability of traditional computation methods. This topic series has collected quality papers proposing cutting-edge methodology and innovative applications which drive the advances of AMC
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