Efficient completeness inspection using real-time 3D color reconstruction with a dual-laser triangulation system

In this chapter, we present the final system resulting from the European Project \u201d3DComplete\u201d aimed at creating a low-cost and flexible quality inspection system capable of capturing 2.5D color data for completeness inspection. The system uses a single color camera to capture at the same time 3D data with laser triangulation and color texture with a special projector of a narrow line of white light, which are then combined into a color 2.5D model in real-time. Many examples of completeness inspection tasks are reported which are extremely difficult to analyze with state-of-the-art 2D-based methods. Our system has been integrated into a real production environment, showing that completeness inspection incorporating 3D technology can be readily achieved in a short time at low costs

Micro-manufacturing : research, technology outcomes and development issues

Besides continuing effort in developing MEMS-based manufacturing techniques, latest effort in Micro-manufacturing is also in Non-MEMS-based manufacturing. Research and technological development (RTD) in this field is encouraged by the increased demand on micro-components as well as promised development in the scaling down of the traditional macro-manufacturing processes for micro-length-scale manufacturing. This paper highlights some EU funded research activities in micro/nano-manufacturing, and gives examples of the latest development in micro-manufacturing methods/techniques, process chains, hybrid-processes, manufacturing equipment and supporting technologies/device, etc., which is followed by a summary of the achievements of the EU MASMICRO project. Finally, concluding remarks are given, which raise several issues concerning further development in micro-manufacturing

A Laser-Based Vision System for Weld Quality Inspection

Welding is a very complex process in which the final weld quality can be affected by many process parameters. In order to inspect the weld quality and detect the presence of various weld defects, different methods and systems are studied and developed. In this paper, a laser-based vision system is developed for non-destructive weld quality inspection. The vision sensor is designed based on the principle of laser triangulation. By processing the images acquired from the vision sensor, the geometrical features of the weld can be obtained. Through the visual analysis of the acquired 3D profiles of the weld, the presences as well as the positions and sizes of the weld defects can be accurately identified and therefore, the non-destructive weld quality inspection can be achieved

MScMS-II: an innovative IR-based indoor coordinate measuring system for large-scale metrology applications

According to the current great interest concerning large-scale metrology applications in many different fields of manufacturing industry, technologies and techniques for dimensional measurement have recently shown a substantial improvement. Ease-of-use, logistic and economic issues, as well as metrological performance are assuming a more and more important role among system requirements. This paper describes the architecture and the working principles of a novel infrared (IR) optical-based system, designed to perform low-cost and easy indoor coordinate measurements of large-size objects. The system consists of a distributed network-based layout, whose modularity allows fitting differently sized and shaped working volumes by adequately increasing the number of sensing units. Differently from existing spatially distributed metrological instruments, the remote sensor devices are intended to provide embedded data elaboration capabilities, in order to share the overall computational load. The overall system functionalities, including distributed layout configuration, network self-calibration, 3D point localization, and measurement data elaboration, are discussed. A preliminary metrological characterization of system performance, based on experimental testing, is also presente

Optical Tactile Probe for the Inspection of Mechanical Components

Abstract Mechanical components are often subjected to tolerances and geometrical specification. This paper describes an automatic 3D measurement system based on the integration of a stereo structured light scanner and a tactile probe. The tactile probe is optically tracked by the optical scanner by means of 3D measurements of a prismatic flag, rigidly connected to the probe and equipped with multiple chessboard patterns. Both the stereo vision system and the tactile probe can be easily configured enabling complete reconstructions of components having complex shapes. For instance, structured light scanning can be used to acquire external and visible geometries while tactile probing can be limited to the acquisition of internal and hidden surfaces

Reconfigurable Inspection in Manufacturing: State of the Art and Taxonomy

This article provides an overview of the evolution of the product quality and measurement inspection procedure with emphasis on the Reconfigurable Inspection System and Machine. The major components of a reconfigurable manufacturing system have been examined, and the evolution of manufacturing processes has been briefly discussed. Different Reconfigurable Inspection Machines (RIMs) and their arrangement in an assembly line as an inspection system have been carefully studied and the modern inspection system equipped in RMS has been compared to the traditional techniques commonly used in inspection of product quality. A survey of evolving inspection techniques is offered from the standpoint of technological challenges and advancement affecting manufacturing over time. As per authors' knowledge, the review on Reconfigurable Inspection in Manufacturing and taxonomy of reconfigurable inspection systems is rare. Considering the studies done in this domain, there is still resourceful taxonomy for this paradigm. Therefore, different types of inspection procedures have been discussed, their features and applications have been compared to arrive at the taxonomy of the RIS based on the understanding of the nature of a RIS after a critical review.Comment: 7th International Conference on Automation, Control and Robotics (ICACR) 202

Visual Inspection System To Detect Connector Tilts In PCBAs [TS156. V844 2005 f rb] [Microfiche 7845].

Sistem pemeriksaan visual automatic memainkan peranan penting dalam bahagian tapisan kualiti di industri eletronik. AVI’s are playing important roles in quality inspection in the electronic industry