A comparison study of distribution-free multivariate SPC methods for multimode data

The data-rich environments of industrial applications lead to large amounts of correlated quality characteristics that are monitored using Multivariate Statistical Process Control (MSPC) tools. These variables usually represent heterogeneous quantities that originate from one or multiple sensors and are acquired with different sampling parameters. In this framework, any assumptions relative to the underlying statistical distribution may not be appropriate, and conventional MSPC methods may deliver unacceptable performances. In addition, in many practical applications, the process switches from one operating mode to a different one, leading to a stream of multimode data. Various nonparametric approaches have been proposed for the design of multivariate control charts, but the monitoring of multimode processes remains a challenge for most of them. In this study, we investigate the use of distribution-free MSPC methods based on statistical learning tools. In this work, we compared the kernel distance-based control chart (K-chart) based on a one-class-classification variant of support vector machines and a fuzzy neural network method based on the adaptive resonance theory. The performances of the two methods were evaluated using both Monte Carlo simulations and real industrial data. The simulated scenarios include different types of out-of-control conditions to highlight the advantages and disadvantages of the two methods. Real data acquired during a roll grinding process provide a framework for the assessment of the practical applicability of these methods in multimode industrial applications

A New SVDD-Based Multivariate Non-parametric Process Capability Index

Process capability index (PCI) is a commonly used statistic to measure ability of a process to operate within the given specifications or to produce products which meet the required quality specifications. PCI can be univariate or multivariate depending upon the number of process specifications or quality characteristics of interest. Most PCIs make distributional assumptions which are often unrealistic in practice. This paper proposes a new multivariate non-parametric process capability index. This index can be used when distribution of the process or quality parameters is either unknown or does not follow commonly used distributions such as multivariate normal

Data-driven Soft Sensors in the Process Industry

In the last two decades Soft Sensors established themselves as a valuable alternative to the traditional means for the acquisition of critical process variables, process monitoring and other tasks which are related to process control. This paper discusses characteristics of the process industry data which are critical for the development of data-driven Soft Sensors. These characteristics are common to a large number of process industry fields, like the chemical industry, bioprocess industry, steel industry, etc. The focus of this work is put on the data-driven Soft Sensors because of their growing popularity, already demonstrated usefulness and huge, though yet not completely realised, potential. A comprehensive selection of case studies covering the three most important Soft Sensor application fields, a general introduction to the most popular Soft Sensor modelling techniques as well as a discussion of some open issues in the Soft Sensor development and maintenance and their possible solutions are the main contributions of this work

Life jacket

Anyone who cannot swim well should wear life jacket whether they are in the water or around the water. Even those who are can swim well should wear the life jacket when they are doing activity such as swimming, fishing, boating or while doing any water-related activity. Life jacket is a kind of safety jacket that keeping the wearer float the in the water. The wearer may be in the conscious or unconscious condition but by wearing the life jacket we can minimize the risk of drowning because life jacket assist the wearer to keep floating in the water

Using warping information for batch process monitoring and fault classification

This paper discusses how to use the warping information obtained after batch synchronization for process monitoring and fault classification. The warping information can be used for i) building unsupervised control charts or ii) fault classification when a rich faulty batches database is available. Data from realistic simulations of a fermentation process of the Saccharomyces cerevisiae cultivation are used to illustrate the proposal.This research work was supported by the Spanish government (Ministry of Science and Innovation, MICINN) under project DPI2011-28112-C04-02. We gratefully acknowledge Associate Professor Jose Camacho for providing the simulation scheme of the fermentation process of Saccharomyces cerevisiae cultivation.Gonzalez-Martinez, J.; Westerhuis, J.; Ferrer Riquelme, AJ. (2013). Using warping information for batch process monitoring and fault classification. Chemometrics and Intelligent Laboratory Systems. 127:210-217. https://doi.org/10.1016/j.chemolab.2013.07.003S21021712