1,191 research outputs found

    Lot Streaming in Different Types of Production Processes: A PRISMA Systematic Review

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    At present, any industry that wanted to be considered a vanguard must be willing to improve itself, developing innovative techniques to generate a competitive advantage against its direct competitors. Hence, many methods are employed to optimize production processes, such as Lot Streaming, which consists of partitioning the productive lots into overlapping small batches to reduce the overall operating times known as Makespan, reducing the delivery time to the final customer. This work proposes carrying out a systematic review following the PRISMA methodology to the existing literature in indexed databases that demonstrates the application of Lot Streaming in the different production systems, giving the scientific community a strong consultation tool, useful to validate the different important elements in the definition of the Makespan reduction objectives and their applicability in the industry. Two hundred papers were identified on the subject of this study. After applying a group of eligibility criteria, 63 articles were analyzed, concluding that Lot Streaming can be applied in different types of industrial processes, always keeping the main objective of reducing Makespan, becoming an excellent improvement tool, thanks to the use of different optimization algorithms, attached to the reality of each industry.This work was supported by the Universidad Tecnica de Ambato (UTA) and their Research and Development Department (DIDE) under project CONIN-P-256-2019, and SENESCYT by grants “Convocatoria Abierta 2011” and “Convocatoria Abierta 2013”

    An estimation of distribution algorithm for lot-streaming flow shop problems with setup times

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    Lot-streaming flow shops have important applications in different industries including textile, plastic, chemical, semiconductor and many others. This paper considers an n-job m-machine lot-streaming flow shop scheduling problem with sequence-dependent setup times under both the idling and noidling production cases. The objective is to minimize the maximum completion time or makespan. To solve this important practical problem, a novel estimation of distribution algorithm (EDA) is proposed with a job permutation based representation. In the proposed EDA, an efficient initialization scheme based on the NEH heuristic is presented to construct an initial population with a certain level of quality and diversity. An estimation of a probabilistic model is constructed to direct the algorithm search towards good solutions by taking into account both job permutation and similar blocks of jobs. A simple but effective local search is added to enhance the intensification capability. A diversity controlling mechanism is applied to maintain the diversity of the population. In addition, a speed-up method is presented to reduce the computational effort needed for the local search technique and the NEH-based heuristics. A comparative evaluation is carried out with the best performing algorithms from the literature. The results show that the proposed EDA is very effective in comparison after comprehensive computational and statistical analyses.This research is partially supported by the National Science Foundation of China (60874075, 70871065), and Science Foundation of Shandong Province in China under Grant BS2010DX005, and Postdoctoral Science Foundation of China under Grant 20100480897. Ruben Ruiz is partially funded by the Spanish Ministry of Science and Innovation, under the project "SMPA-Advanced Parallel Multiobjective Sequencing: Practical and Theoretical Advances" with reference DPI2008-03511/DPI and by the IMPIVA-Institute for the Small and Medium Valencian Enterprise, for the project OSC with references IMIDIC/2008/137, IMIDIC/2009/198 and IMIDIC/2010/175.Pan, Q.; Ruiz García, R. (2012). An estimation of distribution algorithm for lot-streaming flow shop problems with setup times. Omega. 40(2):166-180. https://doi.org/10.1016/j.omega.2011.05.002S16618040

    Comparative Analysis of Metaheuristic Approaches for Makespan Minimization for No Wait Flow Shop Scheduling Problem

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    This paper provides comparative analysis of various metaheuristic approaches for m-machine no wait flow shop scheduling (NWFSS) problem with makespan as an optimality criterion. NWFSS problem is NP hard and brute force method unable to find the solutions so approximate solutions are found with metaheuristic algorithms. The objective is to find out the scheduling sequence of jobs to minimize total completion time. In order to meet the objective criterion, existing metaheuristic techniques viz. Tabu Search (TS), Genetic Algorithm (GA) and Particle Swarm Optimization (PSO) are implemented for small and large sized problems and effectiveness of these techniques are measured with statistical metric

    An approach for the production scheduling problem when lot streaming is enabled at the operational level

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    By means of the present work, the production scheduling and the lot streaming problems are simultaneously addressed at flexible manufacturing environments. The proposal is based on a Constraint Programming (CP) formulation that can efficiently tackle the scheduling of manufacturing operations and the splitting of lots into smaller sublots. The approach is capable to define the number of sublots for each lot and the number of parts belonging to each sublot, as well as the assignment of the operations on sublots to machines, with their corresponding start and completion times. The CP model can be easily adapted to cope with different problem issues and several operational policies, which constitutes the main novelty of the contribution. A set of case studies were solved in order to validate the proposal and good quality solutions were found when minimizing the makespan.Sociedad Argentina de Informática e Investigación Operativ

    An approach for the production scheduling problem when lot streaming is enabled at the operational level

    Get PDF
    By means of the present work, the production scheduling and the lot streaming problems are simultaneously addressed at flexible manufacturing environments. The proposal is based on a Constraint Programming (CP) formulation that can efficiently tackle the scheduling of manufacturing operations and the splitting of lots into smaller sublots. The approach is capable to define the number of sublots for each lot and the number of parts belonging to each sublot, as well as the assignment of the operations on sublots to machines, with their corresponding start and completion times. The CP model can be easily adapted to cope with different problem issues and several operational policies, which constitutes the main novelty of the contribution. A set of case studies were solved in order to validate the proposal and good quality solutions were found when minimizing the makespan.Sociedad Argentina de Informática e Investigación Operativ

    An approach for the production scheduling problem when lot streaming is enabled at the operational level

    Get PDF
    By means of the present work, the production scheduling and the lot streaming problems are simultaneously addressed at flexible manufacturing environments. The proposal is based on a Constraint Programming (CP) formulation that can efficiently tackle the scheduling of manufacturing operations and the splitting of lots into smaller sublots. The approach is capable to define the number of sublots for each lot and the number of parts belonging to each sublot, as well as the assignment of the operations on sublots to machines, with their corresponding start and completion times. The CP model can be easily adapted to cope with different problem issues and several operational policies, which constitutes the main novelty of the contribution. A set of case studies were solved in order to validate the proposal and good quality solutions were found when minimizing the makespan.Sociedad Argentina de Informática e Investigación Operativ

    Modelling and Scheduling Lot Streaming Flexible Flow Lines

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    Although lot streaming scheduling is an active research field, lot streaming flexible flow lines problems have received far less attention than classical flow shops. This paper deals with scheduling jobs in lot streaming flexible flow line problems. The paper mathematically formulates the problem by a mixed integer linear programming model. This model solves small instances to optimality. Moreover, a novel artificial bee colony optimization is developed. This algorithm utilizes five effective mechanisms to solve the problem. To evaluate the algorithm, it is compared with adaptation of four available algorithms. The statistical analyses showed that the proposed algorithm significantly outperformed the other tested algorithms

    Solving no-wait two-stage flexible flow shop scheduling problem with unrelated parallel machines and rework time by the adjusted discrete Multi Objective Invasive Weed Optimization and fuzzy dominance approach

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    Purpose: Adjusted discrete Multi-Objective Invasive Weed Optimization (DMOIWO) algorithm, which uses fuzzy dominant approach for ordering, has been proposed to solve No-wait two-stage flexible flow shop scheduling problem. Design/methodology/approach: No-wait two-stage flexible flow shop scheduling problem by considering sequence-dependent setup times and probable rework in both stations, different ready times for all jobs and rework times for both stations as well as unrelated parallel machines with regards to the simultaneous minimization of maximum job completion time and average latency functions have been investigated in a multi-objective manner. In this study, the parameter setting has been carried out using Taguchi Method based on the quality indicator for beater performance of the algorithm. Findings: The results of this algorithm have been compared with those of conventional, multi-objective algorithms to show the better performance of the proposed algorithm. The results clearly indicated the greater performance of the proposed algorithm. Originality/value: This study provides an efficient method for solving multi objective no-wait two-stage flexible flow shop scheduling problem by considering sequence-dependent setup times, probable rework in both stations, different ready times for all jobs, rework times for both stations and unrelated parallel machines which are the real constraints.Peer Reviewe

    Deterministic Assembly Scheduling Problems: A Review and Classification of Concurrent-Type Scheduling Models and Solution Procedures

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    Many activities in industry and services require the scheduling of tasks that can be concurrently executed, the most clear example being perhaps the assembly of products carried out in manufacturing. Although numerous scientific contributions have been produced on this area over the last decades, the wide extension of the problems covered and the lack of a unified approach have lead to a situation where the state of the art in the field is unclear, which in turn hinders new research and makes translating the scientific knowledge into practice difficult. In this paper we propose a unified notation for assembly scheduling models that encompass all concurrent-type scheduling problems. Using this notation, the existing contributions are reviewed and classified into a single framework, so a comprehensive, unified picture of the field is obtained. In addition, a number of conclusions regarding the state of the art in the topic are presented, as well as some opportunities for future research.Ministerio de Ciencia e Innovación español DPI2016-80750-

    Rámec pro plánování problémy

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    Import 22/07/2015Scheduling problems form an important subclass of combinatorial optimisation problems with many applications in manufacturing and logistics. Predominately these problems are NP-complete (decision based) and NP-hard (optimisation based), hence the main course of research in solving them concentrates on the design of efficient heuristic algorithms. Two main categories of these algorithms exist: deterministic algorithms and evolutionary metaheuristics. The deterministic algorithms comprise local improvement techniques, such as k-opt algorithm, which try to improve existing feasible solution, and constructive heuristics, such as NEH, which build a solution starting from scratch, adding one job at a time. Evolutionary metaheuristics have prospered in the past decades, owing to their efficiency and flexibility. Drawing inspiration from the theory of natural evolution or swarm behavioural patterns, the most popular of these algorithms in practice include for instance Genetic Algorithms, Differential Evolution, Particle Swarm Optimisation, amongst others. However, even though these heuristics provide in most cases close to optimal solution at reasonable execution time, this time is still impractically long for many applications. Therefore much effort has been dedicated to accelerating these algorithms. Since the development of hardware turns away from increasing the clock speed towards the parallel processing units, owing to reaching the limits of technology due to the increased power consumption and heat dissipation, this effort goes into parallelisation of the existing algorithms, to enable exploitation of the computing power of multi-core or many-core platforms. This is the goal of the first part of the thesis, accelerating two of the deterministic algorithms, NEH and 2-opt, with interesting results. Another approach has been taken in the second part, with the core premise of exploring the influence of stochasticity on the performance of an evolutionary algorithm, selecting the relatively recent and promising Discrete Artificial Bee Colony algorithm. The pseudo-random number generator has been replaced with the different types of dissipative chaos maps, with some of them improving the algorithm significantly. It has been shown that the population based evolutionary algorithms often form complex networks, taken from the point of view of the information exchange between individual solutions during the course of population development. The final part of this thesis puts this observation into practice by embedding the complex network analysis based self-adaptive mechanism into the ABC algorithm, a continuous optimisation problems solving evolutionary algorithm, which is however the basis for the afore mentioned DABC algorithm, and proving the effectiveness for some of the developed versions, currently on the standard continuous optimisation test functions, with the possibility to extend this modification to the combinatorial optimisations problems in the future being discussed in the conclusion.Rozvrhovací problémy jsou důležitou podtřídou úloh kombinatorické optimalizace s řadou aplikací ve výrobě a logistice. Většina těchto problémů je NP-úplných (rozhodovací forma) a NP-těžkých (optimalizační forma), proto se výzkum zaměřuje na návrh efektivních heuristických algoritmů. Dvě hlavní kategorie těchto algoritmů jsou deterministické algoritmy a evoluční metaheuristiky. Deterministické algoritmy zahrnují techniky lokálního prohledávání, například algoritmus k-opt, jejichž cílem je zlepšení existujícího přípustného řešení problému, dále pak konstruktivní heuristiky, jejichž příkladem je algoritmus NEH, které hledané řešení vytvářejí inkrementálně, bez potřeby znalosti vstupního bodu v prohledávaném prostoru řešení. Evoluční metaheuristiky mají za sebou historii úspěšného vývoje v posledních desetiletích, zejména díky jejich efektivitě a flexibilitě. Jejich inspirací jsou poznatky převzaté z biologie, teorie evoluce a inteligence hejna. Mezi nejpopulárnějšími z těchto algoritmů jsou, mimo jiné, genetické algoritmy, diferenciální evoluce, rojení částic (Particle Swarm Optimisation). Ačkoli tyto heuristiky nalézají ve většině případů řešení blížící se globálnímu optimu v přípustném výpočetním čase, pro řadu aplikací mohou být stále ještě nepřijatelně pomalé. Velké úsilí bylo věnováno zrychlení těchto algoritmů. Protože se vývoj hardware díky dosažení technologických limitů, vzhledem ke zvyšující se spotřebě energie a tepelnému vyzařování, obrací od zvyšování frekvence jednojádrového procesoru k vícejádrovým procesorům a paralelnímu zpracování, je tato snaha většinou orientovaná na paralelizaci existujících algoritmů, aby bylo umožněno využití výpočetní síly vícejádrových platforem (multi-core a many-core). Prvním cílem této práce je tudíž akcelerace dvou deterministických algoritmů, NEH a 2-opt, přičemž bylo dosaženo zajímavých výsledků. Jiný přístup byl zvolen ve druhé části, s hlavní myšlenkou prozkoumání vlivu náhodnosti na výkon evolučního algoritmu. Za tímto účelem byl zvolen relativně nový a slibný algoritmus Discrete Artificial Bee Colony. Generátor pseudonáhodných čísel byl nahrazen několika různými chaotickými mapami, z nichž některé znatelně zlepšily výsledky algoritmu. Bylo ukázáno, že evoluční algoritmy založené na populaci často formují komplexní sítě, vzato z pohledu výměny informací mezi jednotlivými řešeními v populaci během jejího vývoje. Závěrečná část práce aplikuje toto pozorování vložením samo přizpůsobivého mechanismu založeném na analýze komplexní sítě do algoritmu ABC, který je evolučním algoritmem pro spojitou optimalizaci a zároveň základem dříve zmíněného DABC algoritmu. Efektivita několika verzí algoritmu založeném na této myšlence je dokázána na standardní sadě testovacích funkcí pro spojitou optimalizaci. Možnost rozšíření této modifikace na kombinatorické optimalizační problémy je diskutována v závěru práce.460 - Katedra informatikyvýborn
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