Development of a low-cost high-impact resistant compliant myoelectric prosthetic hand

Repeated mechanical failure due to accidental impact and lack of sensory feedback are one of the main reasons why people with upper-limb amputations abandon commercially-available prosthetic hands. To address this problem, this thesis presents the design and evaluation of a compliant four-bar linkage mechanism that makes the fingers of a prosthetic hand more impact resistant and the integration of electromyographic (EMG) motor control and sensory substitution. The mechanism of our design replaces both the rigid input and coupler links with a monolithic compliant bone, and replaces the follower link with three layers of pre-stressed spring steel. This design behaves like a conventional four-bar linkage but adds lateral compliance and eliminates a pin joint, which is a main site of failure on impact. We introduce the fabrication process of the compliant finger and palm that enables the 3-D printed low-cost prosthetic hand to be impact resistant. This fabrication process and hand design enables the development of the prosthetic hand to be low-cost, light-weight, and easy to assemble and reproducible. Results from free-end and fixed-end impact tests show that, compared to those made with a conventional four-bar linkage, fingers made with our design absorb up to 11 % more energy on impact with no mechanical failure. Also our hand showed that it has grasping performance comparable to commercially-available hands. We also evaluate the sensorimotor capabilites of our hand with a subject with a transradial amputation. We show that using contact reflexes and sensory substitution, when compared to standard myoelectric prostheses that lack these features, improves grasping of delicate objects like an eggshell and a cup of water both with and without visual feedback. Our hand is easily integrated into standard sockets, facilitating long-term testing of sensorimotor capabilities

MUSME 2011 4 th International Symposium on Multibody Systems and Mechatronics

El libro de actas recoge las aportaciones de los autores a través de los correspondientes artículos a la Dinámica de Sistemas Multicuerpo y la Mecatrónica (Musme). Estas disciplinas se han convertido en una importante herramienta para diseñar máquinas, analizar prototipos virtuales y realizar análisis CAD sobre complejos sistemas mecánicos articulados multicuerpo. La dinámica de sistemas multicuerpo comprende un gran número de aspectos que incluyen la mecánica, dinámica estructural, matemáticas aplicadas, métodos de control, ciencia de los ordenadores y mecatrónica. Los artículos recogidos en el libro de actas están relacionados con alguno de los siguientes tópicos del congreso: Análisis y síntesis de mecanismos ; Diseño de algoritmos para sistemas mecatrónicos ; Procedimientos de simulación y resultados ; Prototipos y rendimiento ; Robots y micromáquinas ; Validaciones experimentales ; Teoría de simulación mecatrónica ; Sistemas mecatrónicos ; Control de sistemas mecatrónicosUniversitat Politècnica de València (2011). MUSME 2011 4 th International Symposium on Multibody Systems and Mechatronics. Editorial Universitat Politècnica de València. http://hdl.handle.net/10251/13224Archivo delegad

DESIGN OF A SHAPE MEMORY ALLOY COIL ACTUATED ROBOTIC FINGER WITH COMPLIANT JOINT ANTAGONISTS

This thesis investigates the development of a 3D-printable finger with compliant joints actuated by shape memory alloy (SMA) coils. This work presents the design, manufacturing, and characterization of the compliant finger mechanism, the SMA coil actuators, and an integrated prototype from analytical and experimental methods. The compliant finger mechanism is 3D-printed using thermoplastic polyurethane. Characterization of the mechanism exhibits a hysteresis profile in the force-displacement domain. The SMA coils are designed using a static two-state model, based on the required actuation stroke at discrete force-displacement coordinates. SMA coils are manufactured and characterized to obtain the actuator profiles for the SMA. The experimental profiles for the actuator and structure are used to predict equilibrium points between the two hysteresis curves. The final assembly with an SMA coil actuating the compliant mechanism is tested, and the experimental results show the actuation stroke and bias distance match the predictions from the hysteresis analysis

Human-centered Electric Prosthetic (HELP) Hand

In developing countries such as India, there is a higher rate of amputations among the population but a lack of viable, low cost solutions. Through a partnership with Indian non-profit Bhagwan Mahaveer Viklang Sahayata Samiti (BMVSS), the team designed a functional, robust, and low cost electrically powered prosthetic hand that communicates with people with unilateral, transradial amputations in urban India through a biointerface. The device uses compliant tendon actuation, small linear servos, and a wearable sleeve outfitted with electromyography (EMG) sensors to produce a device that, once placed inside a prosthetic glove, is anthropomorphic in both look and feel. The hand is capable of forming three grips through the use of a manually adjustable opposable thumb: the key, pinch, and wrap grips. The hand also provides vibrotactile user feedback upon completion of a grip. The design includes a prosthetic gel liner to provide a layer of cushion and comfort for safe use by the user. These results show that it is possible to create a low cost, electrically powered prosthetic hand for users in developing countries without sacrificing functionality. In order for this design to be truly adjustable to each user, the creation of an easily navigable graphical user interface (GUI) will have to be a future goal. The prosthesis prototype was developed such that future groups can design for manufacturing and distribution in India

Development of a hybrid assist-as-need hand exoskeleton for stroke rehabilitation.

Stroke is one of the leading causes of disability globally and can significantly impair a patient’s ability to function on a daily basis. Through physical rehabilitative measures a patient may regain a level of functional independence. However, required therapy dosages are often not met. Rehabilitation is typically implemented through manual one-to-one assistance with a physiotherapist, which quickly becomes labour intensive and costly. Hybrid application of functional electrical stimulation (FES) and robotic support can access the physiological benefits of direct muscle activation while providing controlled and repeatable motion assistance. Furthermore, patient engagement can be heightened through the integration of a volitional intent measure, such as electromyography (EMG). Current hybrid hand-exoskeletons have demonstrated that a balanced hybrid support profile can alleviate FES intensity and motor torque requirements, whilst improving reference tracking errors. However, these support profiles remain fixed and patient fatigue is not addressed. The aim of this thesis was to develop a proof-of-concept assist-as-need hybrid exoskeleton for post-stroke hand rehabilitation, with fatigue monitoring to guide the balance of support modalities. The device required the development and integration of a constant current (CC) stimulator, stimulus-resistant EMG device, and hand-exoskeleton. The hand exoskeleton in this work was formed from a parametric Watt I linkage model that adapts to different finger sizes. Each linkage was optimised with respect to angular precision and compactness using Differential Evolution (DE). The exoskeleton’s output trajectory was shown to be sensitive to parameter variation, potentially caused by finger measurement error and shifts in coupler placement. However, in a set of cylindrical grasping trials it was observed that a range of movement strategies could be employed towards a successful grasp. As there are many possible trajectories that result in a successful grasp, it was deduced that the exoskeleton can still provide functional assistance despite its sensitivity to parameter variation. The CC stimulator developed in this work has a part cost of USD $145 and allows flexible adjustment of waveform parameters through an on-board micro-controller. The device is designed to output current up to ±30mA given a voltage compliance of ±50V. When applied across a 2kΩ load, the device exhibited a linear output transfer function, with a maximum ramp tracking error of 5 The stimulus-resistant EMG device builds on current designs by using a novel Schmitt trigger based artefact detection channel to adaptively blank stimulation artefacts without stimulator synchronisation. The design has a part cost of USD$150 and has been made open-source. The device demonstrated its ability to record EMG over its predominant energy spectrum during stimulation, through the stimulation electrodes or through separate electrodes. Pearson’s correlation coefficients greater than 0.84 were identified be- tween the normalised spectra of volitional EMG (vEMG) estimates during stimulation and of stimulation-free EMG recordings. This spectral similarity permits future research into applications such as spectral-based monitoring of fatigue and muscle coherence, posing an advantage over current same-electrode stimulation and recording systems, which can- not sample the lower end of the EMG spectrum due to elevated high-pass filter cut-off frequencies. The stimulus-resistant EMG device was used to investigate elicited EMG (eEMG)-based fatigue metrics during vEMG-controlled stimulation and hybrid support profiles. During intermittent vEMG-controlled stimulation, the eEMG peak-to-peak amplitude (PTP) index was the median frequency (MDF) had a negative correlation for all subjects with R > 0:62 during stimulation-induced wrist flexion and R > 0:55 during stimulation-induced finger flexion. During hybrid FES-robotic support trials, a 40% reduction in stimulus intensity resulted in an average 21% reduction in MDF gradient magnitudes. This reflects lower levels of fatigue during the hybrid support profile and indicates that the MDF gradient can provide useful information on the progression of muscle fatigue. A hybrid exoskeleton system was formed through the integration of the CC stimulator, stimulus-resistant EMG device, and the hand exoskeleton developed in this work. The system provided assist-as-need functional grasp assistance through stimulation and robotic components, governed by the user’s vEMG. The hybrid support profile demonstrated consistent motion assistance with lowered stimulation intensities, which in-turn lowered the subjects’ perceived levels of fatigue