Optimization and Robustness in Planning and Scheduling Problems. Application to Container Terminals

Tesis por compendioDespite the continuous evolution in computers and information technology, real-world combinatorial optimization problems are NP-problems, in particular in the domain of planning and scheduling. Thus, although exact techniques from the Operations Research (OR) field, such as Linear Programming, could be applied to solve optimization problems, they are difficult to apply in real-world scenarios since they usually require too much computational time, i.e: an optimized solution is required at an affordable computational time. Furthermore, decision makers often face different and typically opposing goals, then resulting multi-objective optimization problems. Therefore, approximate techniques from the Artificial Intelligence (AI) field are commonly used to solve the real world problems. The AI techniques provide richer and more flexible representations of real-world (Gomes 2000), and they are widely used to solve these type of problems. AI heuristic techniques do not guarantee the optimal solution, but they provide near-optimal solutions in a reasonable time. These techniques are divided into two broad classes of algorithms: constructive and local search methods (Aarts and Lenstra 2003). They can guide their search processes by means of heuristics or metaheuristics depending on how they escape from local optima (Blum and Roli 2003). Regarding multi-objective optimization problems, the use of AI techniques becomes paramount due to their complexity (Coello Coello 2006). Nowadays, the point of view for planning and scheduling tasks has changed. Due to the fact that real world is uncertain, imprecise and non-deterministic, there might be unknown information, breakdowns, incidences or changes, which become the initial plans or schedules invalid. Thus, there is a new trend to cope these aspects in the optimization techniques, and to seek robust solutions (schedules) (Lambrechts, Demeulemeester, and Herroelen 2008). In this way, these optimization problems become harder since a new objective function (robustness measure) must be taken into account during the solution search. Therefore, the robustness concept is being studied and a general robustness measure has been developed for any scheduling problem (such as Job Shop Problem, Open Shop Problem, Railway Scheduling or Vehicle Routing Problem). To this end, in this thesis, some techniques have been developed to improve the search of optimized and robust solutions in planning and scheduling problems. These techniques offer assistance to decision makers to help in planning and scheduling tasks, determine the consequences of changes, provide support in the resolution of incidents, provide alternative plans, etc. As a case study to evaluate the behaviour of the techniques developed, this thesis focuses on problems related to container terminals. Container terminals generally serve as a transshipment zone between ships and land vehicles (trains or trucks). In (Henesey 2006a), it is shown how this transshipment market has grown rapidly. Container terminals are open systems with three distinguishable areas: the berth area, the storage yard, and the terminal receipt and delivery gate area. Each one presents different planning and scheduling problems to be optimized (Stahlbock and Voß 2008). For example, berth allocation, quay crane assignment, stowage planning, and quay crane scheduling must be managed in the berthing area; the container stacking problem, yard crane scheduling, and horizontal transport operations must be carried out in the yard area; and the hinterland operations must be solved in the landside area. Furthermore, dynamism is also present in container terminals. The tasks of the container terminals take place in an environment susceptible of breakdowns or incidences. For instance, a Quay Crane engine stopped working and needs to be revised, delaying this task one or two hours. Thereby, the robustness concept can be included in the scheduling techniques to take into consideration some incidences and return a set of robust schedules. In this thesis, we have developed a new domain-dependent planner to obtain more effi- cient solutions in the generic problem of reshuffles of containers. Planning heuristics and optimization criteria developed have been evaluated on realistic problems and they are applicable to the general problem of reshuffling in blocks world scenarios. Additionally, we have developed a scheduling model, using constructive metaheuristic techniques on a complex problem that combines sequences of scenarios with different types of resources (Berth Allocation, Quay Crane Assignment, and Container Stacking problems). These problems are usually solved separately and their integration allows more optimized solutions. Moreover, in order to address the impact and changes that arise in dynamic real-world environments, a robustness model has been developed for scheduling tasks. This model has been applied to metaheuristic schemes, which are based on genetic algorithms. The extension of such schemes, incorporating the robustness model developed, allows us to evaluate and obtain more robust solutions. This approach, combined with the classical optimality criterion in scheduling problems, allows us to obtain, in an efficient in way, optimized solution able to withstand a greater degree of incidents that occur in dynamic scenarios. Thus, a proactive approach is applied to the problem that arises with the presence of incidences and changes that occur in typical scheduling problems of a dynamic real world.Rodríguez Molins, M. (2015). Optimization and Robustness in Planning and Scheduling Problems. Application to Container Terminals [Tesis doctoral no publicada]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/48545TESISCompendi

Barge Prioritization, Assignment, and Scheduling During Inland Waterway Disruption Responses

Inland waterways face natural and man-made disruptions that may affect navigation and infrastructure operations leading to barge traffic disruptions and economic losses. This dissertation investigates inland waterway disruption responses to intelligently redirect disrupted barges to inland terminals and prioritize offloading while minimizing total cargo value loss. This problem is known in the literature as the cargo prioritization and terminal allocation problem (CPTAP). A previous study formulated the CPTAP as a non-linear integer programming (NLIP) model solved with a genetic algorithm (GA) approach. This dissertation contributes three new and improved approaches to solve the CPTAP. The first approach is a decomposition based sequential heuristic (DBSH) that reduces the time to obtain a response solution by decomposing the CPTAP into separate cargo prioritization, assignment, and scheduling subproblems. The DBSH integrates the Analytic Hierarchy Process and linear programming to prioritize cargo and allocate barges to terminals. Our findings show that compared to the GA approach, the DBSH is more suited to solve large sized decision problems resulting in similar or reduced cargo value loss and drastically improved computational time. The second approach formulates CPTAP as a mixed integer linear programming (MILP) model improved through the addition of valid inequalities (MILP\u27). Due to the complexity of the NLIP, the GA results were validated only for small size instances. This dissertation fills this gap by using the lower bounds of the MILP\u27 model to validate the quality of all prior GA solutions. In addition, a comparison of the MILP\u27 and GA solutions for several real world scenarios show that the MILP\u27 formulation outperforms the NLIP model solved with the GA approach by reducing the total cargo value loss objective. The third approach reformulates the MILP model via Dantzig-Wolfe decomposition and develops an exact method based on branch-and-price technique to solve the model. Previous approaches obtained optimal solutions for instances of the CPTAP that consist of up to five terminals and nine barges. The main contribution of this new approach is the ability to obtain optimal solutions of larger CPTAP instances involving up to ten terminals and thirty barges in reasonable computational time

Container Terminal Management:Integrated Models and Large-Scale Optimization Algorithms

This thesis deals with models and methods for large scale optimization problems; in particular, we focus on decision problems arising in the context of seaport container terminals for the efficient management of terminal operations. Large-scale optimization problems are both difficult to handle and important in many concrete contexts. They usually originate from real world applications, such as telecommunication, transportation and logistics, and their combinatorial complexity often represents a major issue; therefore, optimization models are crucial to support the decision making process. In particular, column generation and branch-and-price schemes currently represent one of the most advanced and efficient exact optimization approaches to solve large scale combinatorial problems. However, the increasing size and complexity of practical problems arising in real-world applications motivates the design of new solution approaches able to tackle current optimization challenges. In this thesis, we address two complementary research streams where both methods and applications play an important role. On the one hand, we focus on the specific application of container terminals: we propose a new model for the integrated planning of operations and we provide a heuristic and an exact solution algorithm; the broader objective is to devise solution methods that can be generalized and extended to other applications and domains. On the other hand, we aim to develop new methods and algorithms for general large scale problems and, in this context, we investigate a new column generation framework that exploits the relationship between compact and extensive formulation. In particular, we focus on a class of split delivery vehicle routing problems that generalizes a large number of applications arising in the real world, such as transportation and logistics, including container terminal management. In the context of container terminals, we propose a model for the integrated planning of berth allocation and quay crane assignment: the two decision problems are usually solved hierarchically by terminal planners, whereas in the Tactical Berth Allocation Problem we optimize the two problems simultaneously. We firstly present a mixed integer programming formulation that is embedded into a two-level heuristic algorithm based on tabu search and mathematical programming techniques: our heuristic proves to be very efficient, providing good-quality solutions in a reasonable time. The problem is reformulated via Dantzig-Wolfe decomposition and solved via column generation: we propose an exact branch-and-price algorithm and our implementation, that includes state-of-the-art techniques for the master and the pricing problem, outperforms commercial solvers. Furthermore, the exact approach allows us to provide an interesting experimental comparison between hierarchical and integrated planning: computational tests confirm the added value of integration in terms of cost reduction and efficient use of resources. From a methodological point of view, this dissertation investigates a new column generation concept for difficult large scale optimization problems. In particular, we study a class of split delivery vehicle routing problems that generalizes some interesting features of Tactical Berth Allocation Problem, which are relevant also to other applications such as transportation, logistics and telecommunication. The problem, called Discrete Split Delivery Vehicle Routing Problem with Time Windows, presents two main modeling features: demand is discrete and delivered in discrete orders, opposite to the usual assumption of continuously splittable demand; the service time is dependent on the delivered quantity, opposite to the usual assumption of constant service time, regardless of the quantity. The problem is used to validate and test the new column generation approach studied in this thesis. The proposed framework, called Two-stage column generation, represents a novel contribution to recent advances in column generation: the basic idea is to simultaneously generate columns both for the compact and the extensive formulation. We propose to start solving the problem on a subset of compact formulation variables, we apply Dantzig-Wolfe decomposition and we solve the resulting master problem via column generation. At this point, profitable compact formulation variables are dynamically generated and added to the formulation according to reduced cost arguments, in the same spirit of standard column generation. The key point of our approach is that we evaluate the contribution of compact formulation variables with respect to the extensive formulation: indeed, we aim at adding compact formulation variables that are profitable for the master problem, regardless of the optimal solution of the linear relaxation of the compact formulation. We apply two-stage column generation to the Discrete Split Delivery Vehicle Routing Problem with Time Windows. Computational results show that our approach significantly reduces the number of generated columns to prove optimality of the root node. Furthermore, suboptimal compact formulation variables are detected correctly and a large number of variables is not taken into account during the solution process, thus reducing the size of the problem. However, the additional effort required by such a sophisticated approach makes the method competitive in terms of computational time only for instances of a certain difficulty. To conclude, two-stage column generation is a promising new approach and we believe that further research in this direction may contribute to solve more and more complex large scale optimization problems

An exact algorithm for the integrated planning of berth allocation and quay crane assignment

In this paper we study the simultaneous optimization of berth allocation and quay crane assignment in seaport container terminals. We propose a model based on an exponential number of variables that is solved via column generation. An exact branch-and-price algorithm is implemented to produce optimal integer solutions to the problem. In particular, we present several accelerating techniques for the master and the pricing problem that can be generalized to other branch-and-price schemes. Computational results show that the proposed approach outperforms commercial solvers. Furthermore, the developed algorithm allows for a comparative analysis between the hierarchical and the integrated solution approach that confirms the added value of integration in terms of cost reduction and efficient use of resources. To the best of our knowledge, this is the first exact branch-and-price algorithm for both the berth allocation problem and the berth allocation problem with quay crane assignment

Optimal Planning of Container Terminal Operations

Due to globalization and international trade, moving goods using a mixture of transportation modes has become a norm; today, large vessels transport 95% of the international cargos. In the first part of this thesis, the emphasis is on the sea-land intermodal transport. The availability of different modes of transportation (rail/road/direct) in sea-land intermodal transport and container flows (import, export, transhipment) through the terminal are considered simultaneously within a given planning time horizon. We have also formulated this problem as an Integer Programming (IP) model and the objective is to minimise storage cost, loading and transportation cost from/to the customers. To further understand the computational complexity and performance of the model, we have randomly generated a large number of test instances for extensive experimentation of the algorithm. Since, CPLEX was unable to find the optimal solution for the large test problems; a heuristic algorithm has been devised based on the original IP model to find near „optimal‟ solutions with a relative error of less than 4%. Furthermore, we developed and implemented Lagrangian Relaxation (LR) of the IP formulation of the original problem. The bounds derived from LR were improved using sub-gradient optimisation and computational results are presented. In the second part of the thesis, we consider the combined problems of container assignment and yard crane (YC) deployment within the container terminal. A new IP formulation has been developed using a unified approach with the view to determining optimal container flows and YC requirements within a given planning time horizon. We designed a Branch and Cut (B&C) algorithm to solve the problem to optimality which was computationally evaluated. A novel heuristic approach based on the IP formulation was developed and implemented in C++. Detailed computational results are reported for both the exact and heuristic algorithms using a large number of randomly generated test problems. A practical application of the proposed model in the context of a real case-study is also presented. Finally, a simulation model of container terminal operations based on discrete-event simulation has been developed and implemented with the view of validating the above optimisation model and using it as a test bed for evaluating different operational scenarios

A Hybrid Approach for Container Terminal Operations

The container trade has increased dramatically in the late decade. Forecast projections indicate that this trend will continue in the future. Thus, effective and efficient operations become more essential for container terminals in the transportation network. This study aims to analyze different operational problems in container terminals to provide effective and efficient policies for on-site operations. The three main topics in this study are the berth allocation problem (BAP), the quay crane scheduling problem (QCSP), and the inspection problem. Instead of analyzing these problems separately, I study the combined problems.The first study addresses BAP and the inspection problem, the secondstudy addresses QCSP, and the third study addresses the combinedproblem of BAP and QCSP. The first study estimates a reasonable service rate for the inspection operation, so that the inspection will not be the bottleneck of the system. Theoretical lower bound of the inspection service rate is provided through differentdeterministic berthing heuristics. For the stochastic job processingtime cases, the inspection service rate can be acquired by a simulation model with a heuristic approach. In this study, thesimulation approach and the heuristic approach are combined by the embedded simulation technique, and this combined approach issuccessfully applied for BAP with inspection. The second study addresses QCSP. I consider the problem that has one vessel andmultiple cranes. Exact and heuristic solution approaches are developed for the problem. A mathematical model with a time-spacenetwork flow sub-structure and non-crossing constraints is established for small size problems. Lagrangian relaxation approach is used to obtain tight lower bounds and near-optimal solutions for medium size problems. For large size problems, I adapt the heuristic approach. The theoretical analysis results show that the error bound of the designed heuristics is no more than 100%. Numerical experiments are performed to evaluate efficiency and effectiveness of the solution approaches for the problem. The third study focuses on a general problem that combines BAP and QCSP, named BAQCP. I develop a mathematical formulation and use a heuristic approach to solve BAQCP. Two heuristics, preemption and non-preemption, are developed. Both theoretical and numerical results demonstrate the efficiency and effectiveness of these two heuristics. In order to further improve the heuristic results, I combine the exact solution approach provided by the mathematical formulation and the heuristic approach. The heuristic solutions are set to be the initial inputs for the mathematical model. Numerical experiments show that this combined approach makes the improvement of the solution quality within a reasonable execution time, and that they can be applied for practical cases in the real world