7,684 research outputs found

    Solving two production scheduling problems with sequence-dependent set-up times

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    In today�s competitive markets, the importance of good scheduling strategies in manufacturing companies lead to the need of developing efficient methods to solve complex scheduling problems. In this paper, we studied two production scheduling problems with sequence-dependent setups times. The setup times are one of the most common complications in scheduling problems, and are usually associated with cleaning operations and changing tools and shapes in machines. The first problem considered is a single-machine scheduling with release dates, sequence-dependent setup times and delivery times. The performance measure is the maximum lateness. The second problem is a job-shop scheduling problem with sequence-dependent setup times where the objective is to minimize the makespan. We present several priority dispatching rules for both problems, followed by a study of their performance. Finally, conclusions and directions of future research are presented.Production-scheduling, set-up times, priority dispatching rules

    Single-machine scheduling with stepwise tardiness costs and release times

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    We study a scheduling problem that belongs to the yard operations component of the railroad planning problems, namely the hump sequencing problem. The scheduling problem is characterized as a single-machine problem with stepwise tardiness cost objectives. This is a new scheduling criterion which is also relevant in the context of traditional machine scheduling problems. We produce complexity results that characterize some cases of the problem as pseudo-polynomially solvable. For the difficult-to-solve cases of the problem, we develop mathematical programming formulations, and propose heuristic algorithms. We test the formulations and heuristic algorithms on randomly generated single-machine scheduling problems and real-life datasets for the hump sequencing problem. Our experiments show promising results for both sets of problems

    Parallel machine scheduling with release dates, due dates and family setup times

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    In manufacturing, there is a fundamental conflict between efficient production and delivery performance. Maximizing machine utilization by batching similar jobs may lead to poor delivery performance. Minimizing customers' dissatisfaction may lead to an inefficient use of the machines. In this paper, we consider the problem of scheduling n independent jobs with release dates, due dates, and family setup times on m parallel machines. The objective is to minimize the maximum lateness of any job. We present a branch-and-bound algorithm to solve this problem. This algorithm exploits the fact that an optimal schedule is contained in a specific subset of all feasible schedules. For lower bounding purposes, we see setup times as setup jobs with release dates, due dates and processing times. We present two lower bounds for the problem with setup jobs, one of which proceeds by allowing preemption

    Capacity Planning and Leadtime management

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    In this paper we discuss a framework for capacity planning and lead time management in manufacturing companies, with an emphasis on the machine shop. First we show how queueing models can be used to find approximations of the mean and the variance of manufacturing shop lead times. These quantities often serve as a basis to set a fixed planned lead time in an MRP-controlled environment. A major drawback of a fixed planned lead time is the ignorance of the correlation between actual work loads and the lead times that can be realized under a limited capacity flexibility. To overcome this problem, we develop a method that determines the earliest possible completion time of any arriving job, without sacrificing the delivery performance of any other job in the shop. This earliest completion time is then taken to be the delivery date and thereby determines a workload-dependent planned lead time. We compare this capacity planning procedure with a fixed planned lead time approach (as in MRP), with a procedure in which lead times are estimated based on the amount of work in the shop, and with a workload-oriented release procedure. Numerical experiments so far show an excellent performance of the capacity planning procedure

    Competitive-Ratio Approximation Schemes for Minimizing the Makespan in the Online-List Model

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    We consider online scheduling on multiple machines for jobs arriving one-by-one with the objective of minimizing the makespan. For any number of identical parallel or uniformly related machines, we provide a competitive-ratio approximation scheme that computes an online algorithm whose competitive ratio is arbitrarily close to the best possible competitive ratio. We also determine this value up to any desired accuracy. This is the first application of competitive-ratio approximation schemes in the online-list model. The result proves the applicability of the concept in different online models. We expect that it fosters further research on other online problems

    An algorithm for a bi-objective parallel machine problem with eligibility, release dates and delivery times of the jobs

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    The scheduling of parallel machines is a well-known problem in many companies. Nevertheless, not always all the jobs can be manufactured in any machine and the eligibility appears. Based on a real-life problem, we present a model which has three different machines, called as high, medium and low level respectively. The set of jobs to be scheduled on these three parallel machines are also distributed among these three levels: one job from a level can be manufactured in a machine of the same or higher level. But a penalty appears when a job is manufactured in a machine different from the higher level. Besides, there are release dates and delivery times associated to each job. The tackled problem is bi-objective with the criteria: minimization of the final date-i.e. the maximum for all the jobs of their completion time plus the delivery time-and the minimization of the total penalty generated by the jobs. In a first step we revisited possible heuristics to minimize the final date on a single machine. In a second step a heuristic is proposed to approximate the set of efficient solutions and the Pareto front of the bi-objective problem. All the algorithms are experimented on various instances.Peer ReviewedPostprint (published version

    Efficient Heuristics for Scheduling with Release and Delivery Times

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    In this chapter, we describe efficient heuristics for scheduling jobs with release and delivery times with the objective to minimize the maximum job completion time. These heuristics are essentially based on a commonly used scheduling theory in Jackson’s extended heuristic. We present basic structural properties of the solutions delivered by Jackson’s heuristic and then illustrate how one can exploit them to build efficient heuristics

    Dynamic scheduling in a multi-product manufacturing system

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    To remain competitive in global marketplace, manufacturing companies need to improve their operational practices. One of the methods to increase competitiveness in manufacturing is by implementing proper scheduling system. This is important to enable job orders to be completed on time, minimize waiting time and maximize utilization of equipment and machineries. The dynamics of real manufacturing system are very complex in nature. Schedules developed based on deterministic algorithms are unable to effectively deal with uncertainties in demand and capacity. Significant differences can be found between planned schedules and actual schedule implementation. This study attempted to develop a scheduling system that is able to react quickly and reliably for accommodating changes in product demand and manufacturing capacity. A case study, 6 by 6 job shop scheduling problem was adapted with uncertainty elements added to the data sets. A simulation model was designed and implemented using ARENA simulation package to generate various job shop scheduling scenarios. Their performances were evaluated using scheduling rules, namely, first-in-first-out (FIFO), earliest due date (EDD), and shortest processing time (SPT). An artificial neural network (ANN) model was developed and trained using various scheduling scenarios generated by ARENA simulation. The experimental results suggest that the ANN scheduling model can provided moderately reliable prediction results for limited scenarios when predicting the number completed jobs, maximum flowtime, average machine utilization, and average length of queue. This study has provided better understanding on the effects of changes in demand and capacity on the job shop schedules. Areas for further study includes: (i) Fine tune the proposed ANN scheduling model (ii) Consider more variety of job shop environment (iii) Incorporate an expert system for interpretation of results. The theoretical framework proposed in this study can be used as a basis for further investigation

    Dynamic set-up rules for hybrid flow shop scheduling with parallel batching machines

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    An S-stage hybrid (or flexible) flow shop, with sequence-independent uniform set-up times, parallel batching machines with compatible parallel batch families (like in casting or heat treatments in furnaces, chemical or galvanic baths, painting in autoclave, etc.) has been analysed with the purpose of reducing the number of tardy jobs (and the makespan); in Graham’s notation: FPB(m_1, m_2, … , m_S)|p-batch, STsi,b|SUM(Ui). Jobs are sorted dynamically (at each new delivery); batches are closed within sliding (or rolling) time windows and processed in parallel by multiple identical machines. Computation experiments have shown the better performance on benchmarks of the two proposed heuristics based on new formulations of the critical ratio (CRsetup) considering the ratio of allowance set-up and processing time in the scheduling horizon, which improves the weighted modified operation due date rule
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