Rail and wheel health management

Rail and wheel health management is investigated with focus on deterioration phenomena in the wheel/rail contact interface – plastic deformation, wear, and rolling contact fatigue (RCF). How operational conditions affect deterioration, and how they can be included in wheel/rail health predictions is linked to a more in-depth description of deterioration mechanisms. Here means of measuring, quantifying, and predicting deterioration is in focus. This discussion provides the basis for the outline of a rail and wheel health management framework. As discussed in the paper, the proposed framework is well in line with the requirements in the ISO 55000 standard for asset management

Experimental investigation on the use of multiple very low-cost inertial-based devices for comfort assessment and rail track monitoring

The periodic rail track inspection is mandatory to ensure ride comfort and operational safety. However, conventional monitoring technologies have high costs, stimulating research on low-cost alternatives. In this regard, this paper presents the first experimental results on the use of multiple very low-cost sensors aboard trains for vibration monitoring, proposing a collective approach to provide more accurate and robust results. Nine devices comprising commercial-grade inertial sensors were tested in different distributions aboard a high-speed track recording train. Frequency weighted accelerations were calculated in accordance with ISO 2631 standard as comfort and indirect track quality index. As expected, vertical and lateral results were correlated with, respectively, track longitudinal level (range D1, maximum correlation coefficient of 0.86) and alignment (range D2, maximum correlation coefficient of 0.60), with numerically similar results when considering the fused signal. The collective approach's potential was proven as a result of the noise reduction and the discrepant sensor identification

Rail Diagnostics Based on Ultrasonic Guided Waves: An Overview

Rail tracks undergo massive stresses that can affect their structural integrity and produce rail breakage. The last phenomenon represents a serious concern for railway management authorities, since it may cause derailments and, consequently, losses of rolling stock material and lives. Therefore, the activities of track maintenance and inspection are of paramount importance. In recent years, the use of various technologies for monitoring rails and the detection of their defects has been investigated; however, despite the important progresses in this field, substantial research efforts are still required to achieve higher scanning speeds and improve the reliability of diagnostic procedures. It is expected that, in the near future, an important role in track maintenance and inspection will be played by the ultrasonic guided wave technology. In this manuscript, its use in rail track monitoring is investigated in detail; moreover, both of the main strategies investigated in the technical literature are taken into consideration. The first strategy consists of the installation of the monitoring instrumentation on board a moving test vehicle that scans the track below while running. The second strategy, instead, is based on distributing the instrumentation throughout the entire rail network, so that continuous monitoring in quasi-real-time can be obtained. In our analysis of the proposed solutions, the prototypes and the employed methods are described

A Survey on Audio-Video based Defect Detection through Deep Learning in Railway Maintenance

Within Artificial Intelligence, Deep Learning (DL) represents a paradigm that has been showing unprecedented performance in image and audio processing by supporting or even replacing humans in defect and anomaly detection. The Railway sector is expected to benefit from DL applications, especially in predictive maintenance applications, where smart audio and video sensors can be leveraged yet kept distinct from safety-critical functions. Such separation is crucial, as it allows for improving system dependability with no impact on its safety certification. This is further supported by the development of DL in other transportation domains, such as automotive and avionics, opening for knowledge transfer opportunities and highlighting the potential of such a paradigm in railways. In order to summarize the recent state-of-the-art while inquiring about future opportunities, this paper reviews DL approaches for the analysis of data generated by acoustic and visual sensors in railway maintenance applications that have been published until August 31st, 2021. In this paper, the current state of the research is investigated and evaluated using a structured and systematic method, in order to highlight promising approaches and successful applications, as well as to identify available datasets, current limitations, open issues, challenges, and recommendations about future research directions

Advances in fault diagnosis for high-speed railway: A review

The high speed railway (HSR) is a complex system with many subsystems and components. The reliability of its core subsystems is a key consideration in ensuring the safety and operation efficiency of the whole system. As the service time increases, the degradation of these subsystems and components may lead to a range of faults and deteriorate the whole system performance. To ensure the operation safety and to develop reasonable maintenance strategies, fault detection and isolation is an indispensable functionality in high speed railway systems. In this paper, the traction power supply system, bogie system, civil infrastructure system, and control and signaling system of HSR are briefly summarized, and then different fault diagnosis methods for these subsystems are comprehensively reviewed. Finally, some future research topics are discussed

Image processing techniques for the detection and characterisation of features and defects in railway tracks

This thesis describes the research that led to the development of a machine vision system in collaboration with TATA, UK and Sheffield Supertram. This was part of a European initiative for Predictive Maintenance employing non-intrusive inspection and data analysis known as PM’n’Idea. The hardware and software design, construction, and evaluation of a prototype for predictive maintenance are presented. The prototype was tested on Sheffield and Warsaw’s tram systems. The prototype has been designed with due account of a specified set of environmental constraints such as a high level of vibrations and space restrictions of the target trams. Special computer vision techniques have been specifically developed to be used with the prototype. Various image processing techniques and algorithms have been evaluated for the purpose of detection and characterisation of a series of rail abnormalities and faults. The system described in this thesis makes use of a number of standard and modified image processing techniques, not only to alleviate the requirements for manual inspections, but also to allow continuous monitoring and tracking of any defects or abnormalities in a rail track. Currently, detecting defects in their earlier stages can only be achieved by using close visual inspection i.e. line walking. Extensive testing and evaluation of the performance of the prototype inspection system at Sheffield Supertram indicated that the system was able to detect abnormalities with a resolution down to 0.1 mm. Evidence of the classification rates for the standard and modified algorithms that are implemented in the system are presented in this thesis. The algorithms developed show an average success rate of 88.9% in detecting surface bound abnormalities

A full 3D reconstruction of rail tracks using a camera array

This research addresses limitations found in existing 3D track reconstruction studies, which often focus solely on specific rail sections or encounter deployment challenges with rolling stock. To address this challenge, we propose an innovative solution: a rolling-stock embedded arch camera array scanning system. The system includes a semi-circumferential focusing vision array, an arch camera holder, and a Computer Numerical Control machine to simulate track traverse. We propose an optimal configuration that balances accuracy, full rail coverage, and modelling efficiency. Sensitivity analysis demonstrates a reconstruction accuracy within 0.4 mm when compared to Lidar-generated ground truth models. Two real-world experiments validate the system's effectiveness following essential data preprocessing. This integrated technique, when combined with rail rolling stocks and robotic maintenance platforms, facilitates swift, unmanned, and highly accurate track reconstruction and surveying

Non-destructive assessment and health monitoring of railway infrastructures

A continuous increase of the demand for high-speed traffic, freight tonnage as well as of the train operating frequency is worsening the decay conditions of many railway infrastructures. This occurrence affects economy-related business as well as it contributes to raise maintenance cost. It is known that a failure of a railway track may result in tremendous economic losses, law liabilities, service interruptions and, eventually, fatalities. Parallel to this, requirements to maintain acceptable operational standards are very demanding. In addition to the above, a main issue nowadays in railway engineering is a general lack of funds to allow safety and comfort of the operations as well as a proper maintenance of the infrastructures. This is mostly the result of a traditional approach that, on average, tends to invest on high-priority cost, such as safety-related cost, compromising lower-priority cost (e.g., quality and comfort of the operations). A solution to correct this trend can be to move from a reactive to a proactive action planning approach in order to limit more effectively the likelihood of progressive track decay. Within this context, this paper reports a review on the use of traditional and non-destructive testing (NDT) methods for assessment and health monitoring of railway infrastructures. State-of-the-art research on a stand-alone use of NDT methods or a combination of them for specific maintenance tasks in railways is discussed