"The Shift from Belt Conveyor Line to Work-cell Based Assembly Systems to Cope with Increasing Demand Variation and Fluctuation in The Japanese Electronics Industries"

As consumption patterns become increasingly sophisticated and manufacturers strive to improve their competitiveness, not only offering higher quality at competitive costs, but also by providing broader mix of products, and keeping it attractive by launching successively new products, the turbulence in the markets has intensified. This has impelled leading manufacturers to search the development of alternative production systems supposed to enable them operate more responsively. This paper discusses the trend of abandoning the strategy of relying on factory automation technologies and conveyor-based assembly lines, and shifting towards more human-centered production systems based on autonomous work-cells, observed in some industries in Japan (e.g. consumer electronics, computers, printers) since mid-1990s. The purpose of this study is to investigate this trend which is seemingly uneconomic to manufacturers established in a country where labor costs are among the highest in the world, so as to contribute in the elucidation of its background and rationality. This work starts with a theoretical review linking the need to cope with nowadays' market turbulence with the issue of nurturing more agile organizations. Then, a general view of the diffusion trend of work-cell based assembly systems in Japanese electronics industries is presented, and some empirical facts gathered in field studies conducted in Japan are discussed. It is worthy mentioning that the abandonment of short cycle-time tasks performed along conveyor lines and the organization of workforce around work-cells do not imply a rejection of the lean production paradigm and its distinctive process improvement approach. High man-hour productivity is realized as a key goal to justify the implementation of work-cells usually devised to run in longer cycle-time, and the moves towards this direction has been strikingly influenced by the kaizen philosophy and techniques that underline typical initiatives of lean production system implementation. Finally, it speculates that even though the subject trend is finding wide diffusion in the considered industries, it should not be regarded as a panacea. In industries such as manufacturing of autoparts, despite the notable product diversification observed in the automobile market, its circumstances have still allowed the firms to rely on capital-intensive process, and this has sustained the development of advanced manufacturing technologies that enable the agile implementation and re-configuration of highly automated assembly lines.

APPLICATIONS AND SUITABILITY OF RENEWABLE AND HYBRID POWER SYSTEMS FOR REMOTE DISTRIBUTED SPECIAL OPERATIONS AND U.S. MARINE CORPS EXPEDITIONARY FORCES IN CONTESTED ENVIRONMENTS

Expeditionary forces are overwhelmingly reliant on diesel generators to sustain mission-critical command, control, communications, computers, combat systems intelligence, surveillance, and reconnaissance (C5ISR) and life support systems on small- to medium-sized tactical power grids. This reliance presents significant logistics and maintenance challenges when employed in support of remote Special Operations Forces (SOF) and Marine Corps expeditionary operations in contested environments. The primary objective of the research is to measure the effectiveness of current or near-to-market energy storage and photovoltaic (PV) charging solutions to augment or replace diesel fuel power generators in support of expeditionary military operations. The secondary objective is to measure the impact of running these energy storage and charging solutions in tandem with diesel fuel generators on a unit’s fuel consumption, particularly the effect on existing fuel resupply schedules. This research concludes that existing and near-to-market renewable energy systems can effectively integrate with tactical diesel generators and produce enough energy to meet a substantial portion of the energy required in support of expeditionary operations in remote locations.Civilian, Department of the NavyCommander, United States NavyApproved for public release. Distribution is unlimited

A review of the state of the art in tools and techniques used to evaluate remanufacturing feasibility

Remanufacturing often seems a sensible approach for companies looking to adopt sustainable business plans to achieve long term success. However, remanufacturing must not be treated as a panacea for achieving a sustainable business, as issues such as market demand, product design, end of life condition and information uncertainty can affect the success of a remanufacturing endeavour. Businesses therefore need to carefully assess the feasibility of adopting remanufacturing before committing to a particular activity or strategy. To aid this decision process, a number of tools and techniques have been published by academics. However, there is currently not a formal review and comparison of these tools and how they relate to the decision process. The main research objective of this study has therefore been to identify tools and methods which have been developed within academia to support the decision process of assessing and evaluating the viability of conducting remanufacturing, and evaluate how they have met the requirements of the decision stage. This has been achieved by conducting a content analysis. Three bibliographic databases were searched (Compendex, Web of Science and Scopus) using a structured keyword search to identify relevant literature. The identified tools were then split into 6 categories based upon the specific decision stages and applications, then evaluated against a set of key criteria which are, the decision factors (economic, environmental, social) and the inclusion of uncertainty. The key finding of this study has been that although decision factors are generally well covered, operational tools and the use of uncertainty are often neglected

Mixed policies for recovery and disposal of multiple type assembly products : commercial exploitation of compulsory return flows

New government policies aim at the closure of material flows as part of Integrated Chain Management (ICM). One of the main implementation instruments is extended producer responsibility, which makes Original Equipment Manufacturers (OEMs) formally responsible for take-back, recovery and reuse of discarded products. One of the key problems for OEMs is to determine to what extent return products must be disassembled and which Recovery and Disposal (RD-) options should be applied. On a tactical management level, this involves anticipation to problems like meeting legislation, limited volumes of secondary end markets, bad quality of return products and facility investments in recycling infrastructure. In this paper a model is described that can be used to find such a Recovery and Disposal Policy for multiple product types. The objective function incorporates technical, ecological and commercial decision criteria and optimisation occurs using a rwo-level optimisation procedure. First, a set of potential Product Recovery and Disposal Strategies is generated for each separate product type. Secondly, optimal PRD-strategies are assigned to the products within the context of a coherent product group. The aim is to find an optimal balance berween maximising net profit and meeting constraints like recovery targets, limited market volumes and processing capacities, A TV-case is worked out to illustrate the working of the model

Mars Science Laboratory Mission and Science Investigation

Scheduled to land in August of 2012, the Mars Science Laboratory (MSL) Mission was initiated to explore the habitability of Mars. This includes both modern environments as well as ancient environments recorded by the stratigraphic rock record preserved at the Gale crater landing site. The Curiosity rover has a designed lifetime of at least one Mars year (∼23 months), and drive capability of at least 20 km. Curiosity’s science payload was specifically assembled to assess habitability and includes a gas chromatograph-mass spectrometer and gas analyzer that will search for organic carbon in rocks, regolith fines, and the atmosphere (SAM instrument); an x-ray diffractometer that will determine mineralogical diversity (CheMin instrument); focusable cameras that can image landscapes and rock/regolith textures in natural color (MAHLI, MARDI, and Mastcam instruments); an alpha-particle x-ray spectrometer for in situ determination of rock and soil chemistry (APXS instrument); a laser-induced breakdown spectrometer to remotely sense the chemical composition of rocks and minerals (ChemCam instrument); an active neutron spectrometer designed to search for water in rocks/regolith (DAN instrument); a weather station to measure modern-day environmental variables (REMS instrument); and a sensor designed for continuous monitoring of background solar and cosmic radiation (RAD instrument). The various payload elements will work together to detect and study potential sampling targets with remote and in situ measurements; to acquire samples of rock, soil, and atmosphere and analyze them in onboard analytical instruments; and to observe the environment around the rover. The 155-km diameter Gale crater was chosen as Curiosity’s field site based on several attributes: an interior mountain of ancient flat-lying strata extending almost 5 km above the elevation of the landing site; the lower few hundred meters of the mountain show a progression with relative age from clay-bearing to sulfate-bearing strata, separated by an unconformity from overlying likely anhydrous strata; the landing ellipse is characterized by a mixture of alluvial fan and high thermal inertia/high albedo stratified deposits; and a number of stratigraphically/geomorphically distinct fluvial features. Samples of the crater wall and rim rock, and more recent to currently active surface materials also may be studied. Gale has a well-defined regional context and strong evidence for a progression through multiple potentially habitable environments. These environments are represented by a stratigraphic record of extraordinary extent, and insure preservation of a rich record of the environmental history of early Mars. The interior mountain of Gale Crater has been informally designated at Mount Sharp, in honor of the pioneering planetary scientist Robert Sharp. The major subsystems of the MSL Project consist of a single rover (with science payload), a Multi-Mission Radioisotope Thermoelectric Generator, an Earth-Mars cruise stage, an entry, descent, and landing system, a launch vehicle, and the mission operations and ground data systems. The primary communication path for downlink is relay through the Mars Reconnaissance Orbiter. The primary path for uplink to the rover is Direct-from-Earth. The secondary paths for downlink are Direct-to-Earth and relay through the Mars Odyssey orbiter. Curiosity is a scaled version of the 6-wheel drive, 4-wheel steering, rocker bogie system from the Mars Exploration Rovers (MER) Spirit and Opportunity and the Mars Pathfinder Sojourner. Like Spirit and Opportunity, Curiosity offers three primary modes of navigation: blind-drive, visual odometry, and visual odometry with hazard avoidance. Creation of terrain maps based on HiRISE (High Resolution Imaging Science Experiment) and other remote sensing data were used to conduct simulated driving with Curiosity in these various modes, and allowed selection of the Gale crater landing site which requires climbing the base of a mountain to achieve its primary science goals. The Sample Acquisition, Processing, and Handling (SA/SPaH) subsystem is responsible for the acquisition of rock and soil samples from the Martian surface and the processing of these samples into fine particles that are then distributed to the analytical science instruments. The SA/SPaH subsystem is also responsible for the placement of the two contact instruments (APXS, MAHLI) on rock and soil targets. SA/SPaH consists of a robotic arm and turret-mounted devices on the end of the arm, which include a drill, brush, soil scoop, sample processing device, and the mechanical and electrical interfaces to the two contact science instruments. SA/SPaH also includes drill bit boxes, the organic check material, and an observation tray, which are all mounted on the front of the rover, and inlet cover mechanisms that are placed over the SAM and CheMin solid sample inlet tubes on the rover top deck

A Survey on Cost and Profit Oriented Assembly Line Balancing

http://www.nt.ntnu.no/users/skoge/prost/proceedings/ifac2014/media/files/0866.pdfInternational audienceProblems, approaches and analytical models on assembly line balancing that deal explicitly with cost and profit oriented objectives are analysed. This survey paper serves to identify and work on open problems that have wide practical applications. The conclusions derived might give insights in developing decision support systems (DSS) in planning profitable or cost efficient assembly lines