Design and analysis of a parallel mechanism for kinematically redundant hybrid planar laser cutting machine

Conventional planar laser cutting machines cannot achieve high accelerations, because the required precision values cannot be achieved due to the high inertial loads. Machines configured as kinematically redundant mechanisms are able to reach 5-6 g acceleration levels since they include a parallel mechanism with a smaller workspace which is exposed to smaller inertial loads. The study presented in this paper focuses on the design of a parallel planar mechanism to be integrated to the main axes of conventional planar laser cutting machines to achieve higher accelerations of the laser head up to 6 g. Parallel mechanism’s conceptual design and dynamic balancing studies are provided along with the joint clearance effect on precision due to having more joint structures.Republic of Turkey Ministry of Science, Industry and Technology & Coşkunöz Metal Form (Project code: 01668.STZ.2012-2

Parallel Manipulators

In recent years, parallel kinematics mechanisms have attracted a lot of attention from the academic and industrial communities due to potential applications not only as robot manipulators but also as machine tools. Generally, the criteria used to compare the performance of traditional serial robots and parallel robots are the workspace, the ratio between the payload and the robot mass, accuracy, and dynamic behaviour. In addition to the reduced coupling effect between joints, parallel robots bring the benefits of much higher payload-robot mass ratios, superior accuracy and greater stiffness; qualities which lead to better dynamic performance. The main drawback with parallel robots is the relatively small workspace. A great deal of research on parallel robots has been carried out worldwide, and a large number of parallel mechanism systems have been built for various applications, such as remote handling, machine tools, medical robots, simulators, micro-robots, and humanoid robots. This book opens a window to exceptional research and development work on parallel mechanisms contributed by authors from around the world. Through this window the reader can get a good view of current parallel robot research and applications

Hibrit artık robot kolu kullanarak yüksek performanslı taşlama işlemi geliştirmesi.

Automatic grinding using robot manipulators, requires simultaneous control of the robot endpoint and force interaction between the robot and the constraint surface. In robotic grinding, surface quality can be increased by accurate estimation of grinding forces where significant tool and workpiece deflection occurs. Tool deflection during robotic grinding operation causes geometrical errors in the workpiece cross-section. Also, it makes controlling the grinding cutting depth difficult. Moreover small diameter of the tool in robotic grinding causes different behavior in the grinding process in comparison with the tools that are used by universal grinding machines. In this study, a robotic surface grinding force model is developed in order to predict the normal and tangential grinding forces. A physical model is used based on chip formation energy and sliding energy. To improve the model for robotic grinding operations, a refining term is added. In order to include the stiffness of the tool and setup in the force model, penetration tests are implemented and their results are used in refining term of the force model. The model coefficients are estimated using a linear regression technique. The proposed model is validated by comparing model outputs with experimentally obtained data. Evaluation of the test results demonstrates the effectiveness of the proposed model in predicting surface grinding forces. In this thesis, a method is proposed for calculation of the tool deflection in normal and tangential directions based on grinding force feedback in these directions. Based on calculated values, a real-time tool deflection compensation algorithm is developed and implemented. Implementing surface grinding with constant normal force is a well-known approach for improving surface quality. Tool deflection in the robotic grinding causes orientation between the force sensor reference frame and tool reference frame. This means that the measured normal and tangential forces by the sensor are not actual normal and tangential interaction forces between the tool and workpiece. In order to eliminate this problem, a resultant grinding force control strategy is designed and implemented for a parallel hexapod-robotic light abrasive surface grinding operation. Due to the nonlinear nature of the grinding operation, a supervised fuzzy controller is designed where the reference input is identified by the proposed grinding force model. Evaluation of the experimental results demonstrates significant improvement in grinding operation accuracy using the proposed resultant force control strategy in parallel with a real-time tool deflection compensation algorithm. The final aim of this thesis is to develop a posture optimization strategy for robotic grinding operation using 12 DOF hybrid redundant manipulator. The 12 DOF redundant hybrid manipulator of present study is composed of a 6 DOF serial ABB IRB2000 robot and a 6 DOF PI H-824 hexapod where the parallel hexapod is connected to the end of the serial ABB manipulator. Here the fifth joint (wrist) of the ABB serial manipulator is the weakest joint in the robot, so the computed torque of this joint is selected as the cost function. The aim is to minimize this factor by finding the best configuration of the hybrid manipulator using genetic algorithm approach. For such a purpose, a complete kinematic and dynamic model of the 12 DOF manipulator is developed where the output of the grinding force model is fed into the dynamic model as external reaction forces. The computed torque of the wrist joint is given to the optimization module and new configuration is generated by the module and is given to the dynamic model. This process continues until converge to the minimum computed torque value. Then the optimal configuration is chosen for the grinding operation. The evaluation of this posture optimization approach shows its great ability to decrease the necessary actuating torques of the redundant manipulator joints.Ph.D. - Doctoral Progra

An Overview of Kinematic and Calibration Models Using Internal/External Sensors or Constraints to Improve the Behavior of Spatial Parallel Mechanisms

This paper presents an overview of the literature on kinematic and calibration models of parallel mechanisms, the influence of sensors in the mechanism accuracy and parallel mechanisms used as sensors. The most relevant classifications to obtain and solve kinematic models and to identify geometric and non-geometric parameters in the calibration of parallel robots are discussed, examining the advantages and disadvantages of each method, presenting new trends and identifying unsolved problems. This overview tries to answer and show the solutions developed by the most up-to-date research to some of the most frequent questions that appear in the modelling of a parallel mechanism, such as how to measure, the number of sensors and necessary configurations, the type and influence of errors or the number of necessary parameters

Architectural study of the design and operation of advanced force feedback manual controllers

A teleoperator system consists of a manual controller, control hardware/software, and a remote manipulator. It was employed in either hazardous or unstructured, and/or remote environments. In teleoperation, the main-in-the-loop is the central concept that brings human intelligence to the teleoperator system. When teleoperation involves contact with an uncertain environment, providing the feeling of telepresence to the human operator is one of desired characteristics of the teleoperator system. Unfortunately, most available manual controllers in bilateral or force-reflecting teleoperator systems can be characterized by their bulky size, high costs, or lack of smoothness and transparency, and elementary architectures. To investigate other alternatives, a force-reflecting, 3 degree of freedom (dof) spherical manual controller is designed, analyzed, and implemented as a test bed demonstration in this research effort. To achieve an improved level of design to meet criteria such as compactness, portability, and a somewhat enhanced force-reflecting capability, the demonstration manual controller employs high gear-ratio reducers. To reduce the effects of the inertia and friction on the system, various force control strategies are applied and their performance investigated. The spherical manual controller uses a parallel geometry to minimize inertial and gravitational effects on its primary task of transparent information transfer. As an alternative to the spherical 3-dof manual controller, a new conceptual (or parallel) spherical 3-dof module is introduced with a full kinematic analysis. Also, the resulting kinematic properties are compared to those of other typical spherical 3-dof systems. The conceptual design of a parallel 6-dof manual controller and its kinematic analysis is presented. This 6-dof manual controller is similar to the Stewart Platform with the actuators located on the base to minimize the dynamic effects. Finally, a combination of the new 3-dof and 6-dof concepts is presented as a feasible test-bed for enhanced performance in a 9-dof system

Kinematic Performance Measures and Optimization of Parallel Kinematics Manipulators: A Brief Review

This chapter covers a number of kinematic performance indices that are instrumental in designing parallel kinematics manipulators. These indices can be used selectively based on manipulator requirements and functionality. This would provide the very practical tool for designers to approach their needs in a very comprehensive fashion. Nevertheless, most applications require a more composite set of requirements that makes optimizing performance more challenging. The later part of this chapter will discuss single-objective and multi-objectives optimization that could handle certain performance indices or a combination of them. A brief description of most common techniques in the literature will be provided

Kinematic and dynamic analysis of spatial six degree of freedom parallel structure manipulator

Thesis (Master)--Izmir Institute of Technology, Mechanical Engineering, Izmir, 2003Includes bibliographical references (leaves: 63-69)Text in English; Abstract: Turkish and Englishviii, 86 leavesThis thesis covers a study on kinematic and dynamic analysis of a new type of spatial six degree of freedom parallel manipulator. The background for structural synthesis of parallel manipulators is also given. The structure of the said manipulator is especially designed to cover a larger workspace then well-known Stewart Platform and its derivates. The main point of interest for this manipulator is its hybrid actuating system, consisting of three revolute and three linear actuators.Kinematic analysis comprises forward and inverse displacement analysis. Screw Theory and geometric constraint considerations were the main tools used. While it was possible to derive a closed-form solution for the inverse displacement analysis, a numerical approach was used to solve the problem of forward displacement analysis. Based on the results of the kinematic analysis, a rough workspace study of the manipulator is also accomplished. On the dynamics part, attention has been given on inverse dynamics problem using Lagrange-Euler approach.Both high and lower level software were heavily utilized. Also computer software called .CASSoM. and .iMIDAS. are developed to be used for structural synthesis and inverse displacement analysis. The major contribution of the study to the scientific community is the proposal of a new type of parallel manipulator, which has to be studied extensively regarding its other interesting properties

Robot Manipulators

Robot manipulators are developing more in the direction of industrial robots than of human workers. Recently, the applications of robot manipulators are spreading their focus, for example Da Vinci as a medical robot, ASIMO as a humanoid robot and so on. There are many research topics within the field of robot manipulators, e.g. motion planning, cooperation with a human, and fusion with external sensors like vision, haptic and force, etc. Moreover, these include both technical problems in the industry and theoretical problems in the academic fields. This book is a collection of papers presenting the latest research issues from around the world

INTELLIGENT CONTROLLING THE GRIPPING FORCE OF AN OBJECT BY TWO COMPUTER-CONTROLLED COOPERATIVE ROBOTS

This paper presents a Multiple Adaptive Neuro-Fuzzy Inference System (MANFIS)-based method for regulating the handling force of a common object. The foundation of this method is the prediction of the inverse dynamics of a cooperative robotic system made up of two 3-DOF robotic manipulators. Considering the no slip in contact between the tool and the object, an object is moved. to create and feed the MANFIS database, the inverse kinematics and dynamic equations of motion for the closed chain of motion for both arms are established in Matlab. Results from a SimMechanic simulation are given to demonstrate how well the suggested ANFIS controller works. Several manipulated object movements covering the shared workspace of the two manipulator arms are used to test the proposed control strategy