Modelling as Research Methodology

Modelling as Research Methodology is written for the scientist and student researching the (expected) functioning of systems under specified conditions. As such, it represents an introduction to the use of modelling in natural, human and economical sciences. The book is divided into two sections. The first section illustrates the universal nature of modelling as aid to the researcher. In the second section, several typical examples of modelling are described

Modelling as Research Methodology

Modelling as Research Methodology is written for the scientist and student researching the (expected) functioning of systems under specified conditions. As such, it represents an introduction to the use of modelling in natural, human and economical sciences. The book is divided into two sections. The first section illustrates the universal nature of modelling as aid to the researcher. In the second section, several typical examples of modelling are described

Concurrent, Integrated and Multicriteria Design Support for Mechatronic Systems

RÉSUMÉ Les systèmes mécatroniques sont une combinaison coopérative de composantes mécaniques, électroniques, de contrôle et logiciels. Dans les dernières décennies, Ils ont trouvé diverses applications dans l'industrie et la vie quotidienne. En raison de leur aspect multi-physique, du nombre élevé de leurs composantes et des interconnexions dynamiques entre les différents domaines impliqués dans leur fonctionnement, les dispositifs mécatroniques sont souvent considérés comme hautement complexes ce qui rend la tâche de les concevoir très difficile pour les ingénieurs. Cette complexité inhérente a attiré l’attention de la communauté de recherche en conception, en particulier dans le but d’atteindre une conception optimale des systèmes multi-domaines. Ainsi, cette thèse, représente une recherche originale sur le développement d'un paradigme de conception systématique, intégrée et multi-objectifs pour remplacer l'approche de conception séquentielle traditionnelle qui tend à traiter les différents domaines de la mécatronique séparément. Dans le but d'augmenter l'efficacité, la fiabilité, la facilité de contrôle et sa flexibilité, tout en réduisant la complexité et le coût effectif, ainsi que l'intégration systèmes, cette thèse présente de nouvelles approches pour la conception concurrente et optimale des systèmes mécatroniques aux stades de design conceptuel et détaillé. Les modèles mathématiques et les fondements qui soutiennent cette pensée sont présentés dans cette thèse. Les contributions des travaux de recherche de ce doctorat ont commencé par l'introduction d'un vecteur d'indices appelé le profile mécatronique multicritère (PMM) utilisé pour l'évaluation des concepts lors de la conception des systèmes mécatroniques. Les intégrales floues non linéaires de la théorie de décisions multicritères sont utilisées pour agréger les critères de conception et pour gérer les interactions possibles entre elles. Ensuite, une méthodologie de conception conceptuelle systématique est proposée et formulée. Le soutien à l'intégration d'outils d’aide à la décision multicritère dans le processus de conception est un autre objectif de cette thèse où un certain nombre de cadres de travail sont proposés pour aider les ingénieurs concepteurs à évaluer l’importance de certains critères et des paramètres d'interaction. Ces cadres de travail ne s'appliquent pas uniquement l'évaluation de la conception et de la conception optimales, mais aussi à la détermination des possibles façons d'améliorer les concepts développés. Des méthodes basées sur l’exploitation de données ainsi que des algorithmes d'optimisation sémantique sont utilisées pour identifier les paramètres flous avec le peu d’information disponibles sur les différents choix de concepts et les préférences des concepteurs.----------ABSTRACT Mechatronic systems are a combination of cooperative mechanical, electronics, control and software components. They have found vast applications in industry and everyday life during past decades. Due to their multi-physical aspect, the high number of their components, and the dynamic inter-connections between the different domains involved, mechatronic devices are often considered to be highly complex which makes the design task very tedious and non-trivial. This inherent complexity, has attracted a great deal of attention in the research community, particularly in the context of optimal design of multi-domain systems. To this end, the present thesis represents an original investigation into the development of a systematic, integrated and multi-objective design paradigm to replace the traditional sequential design approach that tends to deal with the different domains separately. With the aim of increasing efficiency, reliability, controllability and flexibility, while reducing complexity and effective cost, and finally facilitating system integration, this thesis presents new approaches towards concurrent and optimal design of mechatronic systems in conceptual and detailed design stages. The mathematical models and foundations which support this thinking are presented in the thesis. The contributions of our research work start with introducing an index vector called Mechatronic Multi-criteria Profile (MMP) used for concept evaluation in design of mechatronic systems. Nonlinear fuzzy integrals from multicriteria decision theory are utilized to aggregate design criteria and for handling possible interactions among them. Then, a systematic conceptual design methodology is proposed and formulated. Supporting the incorporation of multicriteria decision making tools into the design process, is another focus of this work where a number of frameworks are proposed to help the designers with assessment of criteria importance and interaction parameters. These frameworks are not only applicable in optimal design and design evaluation procedures, but also for determining possible ways for design improvements. Both data-driven methods as well as semantic-based optimization algorithms are used to identify the fuzzy parameters with limited available information about the design alternatives and designer preferences. Moreover, a fuzzy-based multi-objective approach has been undertaken for proposing and formulating a detailed design methodology. A unified performance evaluation index is introduced by the means of Choquet integrals and then optimized using a constrained particle swarm optimization (PSO) algorithm

A Generalized Method for Predictive Simulation-Based Lower Limb Prosthesis Design

Lower limb prostheses are designed to replace the functions and form of the missing biological anatomy. These functions are hypothesized to improve user outcome measures which are negatively affected by receiving an amputation – such as metabolic cost of transport, preferred walking speed, and perceived discomfort during walking. However, the effect of these design functions on the targeted outcome measures is highly variable, suggesting that these relationships are not fully understood. Biomechanics simulation and modeling tools are increasingly capable of analyzing the effects of a design on the resulting user gait. In this work, prothesis-aided gait is optimized in simulation to reduce both muscle effort and peak loads on the residual limb using a generalized prosthesis model. Compared to a traditional revolute powered ankle joint model, a two degree-of freedom generalized model reduced muscle activations by 50% and peak loads by 15%. Simulated prosthesis behaviors corresponding to the optimal gait patterns were translated into a two degree-of-freedom ankle-foot prosthesis design with powered bidirectional linear translation and plantarflexion. The prototype is capable of delivering up to 171 N-m of plantarflexion torque and 499 N of translation force, with 15° dorsi-/35° plantarflexion and 10 cm translation range of motion. The mass and height of the ankle-foot are 2.29 kg and 19.5 cm, respectively. The mass of the entire system including the wearable offboard system is 8.58 kg. This platform is designed to emulate the behavior of the simulated prosthesis, as well as be configurable to emulate alternate behaviors obtained from simulations with different optimization objectives. The prototype is controlled to replicate simulated walking patterns using a high level finite state controller, mid-level stiffness controller, and low level load controller. Closed loop load control has bandwidth of 15 Hz in translation and 7.2 Hz in flexion. Load tracking during walking with a single able-bodied human subject ranges from 93 to 159 N in translation and 4.6 to 21.3 N-m in flexion. The contribution of this work is to provide a framework for predictive simulation-based prosthesis design, evidence of its practical implementation, and the experimental tools to validate future predictive simulation studies

Safe-guarded multi-agent control for mechatronic systems: implementation framework and design patterns

This thesis addresses two issues: (i) developing an implementation framework for Multi-Agent Control Systems (MACS); and (ii) developing a pattern-based safe-guarded MACS design method.\ud \ud The Multi-Agent Controller Implementation Framework (MACIF), developed by Van Breemen (2001), is selected as the starting point because of its capability to produce MACS for solving complex control problems with two useful features:\ud • MACS is hierarchically structured in terms of a coordinated group of elementary and/or composite controller-agents;\ud • MACS has an open architecture such that controller-agents can be added, modified or removed without redesigning and/or reprogramming the remaining part of the MACS

Modular MRI Guided Device Development System: Development, Validation and Applications

Since the first robotic surgical intervention was performed in 1985 using a PUMA industrial manipulator, development in the field of surgical robotics has been relatively fast paced, despite the tremendous costs involved in developing new robotic interventional devices. This is due to the clear advantages to augmented a clinicians skill and dexterity with the precision and reliability of computer controlled motion. A natural extension of robotic surgical intervention is the integration of image guided interventions, which give the promise of reduced trauma, procedure time and inaccuracies. Despite magnetic resonance imaging (MRI) being one of the most effective imaging modalities for visualizing soft tissue structures within the body, MRI guided surgical robotics has been frustrated by the high magnetic field in the MRI image space and the extreme sensitivity to electromagnetic interference. The primary contributions of this dissertation relate to enabling the use of direct, live MR imaging to guide and assist interventional procedures. These are the two focus areas: creation both of an integrated MRI-guided development platform and of a stereotactic neural intervention system. The integrated series of modules of the development platform represent a significant advancement in the practice of creating MRI guided mechatronic devices, as well as an understanding of design requirements for creating actuated devices to operate within a diagnostic MRI. This knowledge was gained through a systematic approach to understanding, isolating, characterizing, and circumventing difficulties associated with developing MRI-guided interventional systems. These contributions have been validated on the levels of the individual modules, the total development system, and several deployed interventional devices. An overview of this work is presented with a summary of contributions and lessons learned along the way

Medical robots for MRI guided diagnosis and therapy

Magnetic Resonance Imaging (MRI) provides the capability of imaging tissue with fine resolution and superior soft tissue contrast, when compared with conventional ultrasound and CT imaging, which makes it an important tool for clinicians to perform more accurate diagnosis and image guided therapy. Medical robotic devices combining the high resolution anatomical images with real-time navigation, are ideal for precise and repeatable interventions. Despite these advantages, the MR environment imposes constraints on mechatronic devices operating within it. This thesis presents a study on the design and development of robotic systems for particular MR interventions, in which the issue of testing the MR compatibility of mechatronic components, actuation control, kinematics and workspace analysis, and mechanical and electrical design of the robot have been investigated. Two types of robotic systems have therefore been developed and evaluated along the above aspects. (i) A device for MR guided transrectal prostate biopsy: The system was designed from components which are proven to be MR compatible, actuated by pneumatic motors and ultrasonic motors, and tracked by optical position sensors and ducial markers. Clinical trials have been performed with the device on three patients, and the results reported have demonstrated its capability to perform needle positioning under MR guidance, with a procedure time of around 40mins and with no compromised image quality, which achieved our system speci cations. (ii) Limb positioning devices to facilitate the magic angle effect for diagnosis of tendinous injuries: Two systems were designed particularly for lower and upper limb positioning, which are actuated and tracked by the similar methods as the first device. A group of volunteers were recruited to conduct tests to verify the functionality of the systems. The results demonstrate the clear enhancement of the image quality with an increase in signal intensity up to 24 times in the tendon tissue caused by the magic angle effect, showing the feasibility of the proposed devices to be applied in clinical diagnosis

Study and Development of Mechatronic Devices and Machine Learning Schemes for Industrial Applications

Obiettivo del presente progetto di dottorato è lo studio e sviluppo di sistemi meccatronici e di modelli machine learning per macchine operatrici e celle robotizzate al fine di incrementarne le prestazioni operative e gestionali. Le pressanti esigenze del mercato hanno imposto lavorazioni con livelli di accuratezza sempre più elevati, tempi di risposta e di produzione ridotti e a costi contenuti. In questo contesto nasce il progetto di dottorato, focalizzato su applicazioni di lavorazioni meccaniche (e.g. fresatura), che includono sistemi complessi quali, ad esempio, macchine a 5 assi e, tipicamente, robot industriali, il cui utilizzo varia a seconda dell’impiego. Oltre alle specifiche problematiche delle lavorazioni, si deve anche considerare l’interazione macchina-robot per permettere un’efficiente capacità e gestione dell’intero impianto. La complessità di questo scenario può evidenziare sia specifiche problematiche inerenti alle lavorazioni (e.g. vibrazioni) sia inefficienze più generali che riguardano l’impianto produttivo (e.g. asservimento delle macchine con robot, consumo energetico). Vista la vastità della tematica, il progetto si è suddiviso in due parti, lo studio e sviluppo di due specifici dispositivi meccatronici, basati sull’impiego di attuatori piezoelettrici, che puntano principalmente alla compensazione di vibrazioni indotte dal processo di lavorazione, e l’integrazione di robot per l’asservimento di macchine utensili in celle robotizzate, impiegando modelli di machine learning per definire le traiettorie ed i punti di raggiungibilità del robot, al fine di migliorarne l’accuratezza del posizionamento del pezzo in diverse condizioni. In conclusione, la presente tesi vuole proporre soluzioni meccatroniche e di machine learning per incrementare le prestazioni di macchine e sistemi robotizzati convenzionali. I sistemi studiati possono essere integrati in celle robotizzate, focalizzandosi sia su problematiche specifiche delle lavorazioni in macchine operatrici sia su problematiche a livello di impianto robot-macchina. Le ricerche hanno riguardato un’approfondita valutazione dello stato dell’arte, la definizione dei modelli teorici, la progettazione funzionale e l’identificazione delle criticità del design dei prototipi, la realizzazione delle simulazioni e delle prove sperimentali e l’analisi dei risultati.The aim of this Ph.D. project is the study and development of mechatronic systems and machine learning models for machine tools and robotic applications to improve their performances. The industrial demands have imposed an ever-increasing accuracy and efficiency requirement whilst constraining the cost. In this context, this project focuses on machining processes (e.g. milling) that include complex systems such as 5-axes machine tool and industrial robots, employed for various applications. Beside the issues related to the machining process itself, the interaction between the machining centre and the robot must be considered for the complete industrial plant’s improvement. This scenario´s complexity depicts both specific machining problematics (e.g. vibrations) and more general issues related to the complete plant, such as machine tending with an industrial robot and energy consumption. Regarding the immensity of this area, this project is divided in two parts, the study and development of two mechatronic devices, based on piezoelectric stack actuators, for the active vibration control during the machining process, and the robot machine tending within the robotic cell, employing machine learning schemes for the trajectory definition and robot reachability to improve the corresponding positioning accuracy. In conclusion, this thesis aims to provide a set of solutions, based on mechatronic devices and machine learning schemes, to improve the conventional machining centre and the robotic systems performances. The studied systems can be integrated within a robotic cell, focusing on issues related to the specific machining process and to the interaction between robot-machining centre. This research required a thorough study of the state-of-the-art, the formulation of theoretical models, the functional design development, the identification of the critical aspects in the prototype designs, the simulation and experimental campaigns, and the analysis of the obtained results

Remote Access to a Prototyping Laboratory

There is a growing global demand for continuing adult higher education particularly in science and engineering subjects. New technologies are emerging which would enable the development of a Remote Access Laboratory for rapid prototyping of Artificial Intelligence, as a learning environment for mechatronic engineering, in which high precision electromechanical devices are designed to exhibit autonomous behaviour. Secondary research investigated the learning theories for a Remote Access Laboratory, and the current practices for distance learning, involving groupware in shared activity 'collaboratories'. Having determined that the laboratory would need a multi-user interactive environment architecture, with the requirement for adaptability to rapid developments,a distributed software architecture was selected. The laboratory design was subsequently argued to be best served by Intelligent Agents in a Multi-Agent system. The aims of the research were to establish the viability of a Remote Access Laboratory for mechatronic experimentation, and to evaluate the technologies required to implement such a laboratory environment for rapid prototyping. These were achieved by developing a novel user interface, based on a multi-functional screen layout, and a graphical specification facility to provide robotic navigation that is intuitive to use and does not require text-based programming. The research investigated the prototyping of robotic behaviour, which used Programming by Demonstration as an innovative technique to prototype robot navigation. The method of designing behaviours met an anticipated need to allow the robot to interact with an environment, to achieve goals under conditions of uncertainty, while requiring a level of abstraction in the behaviour design. The interface structured a composite of the designed behaviours into prototype Artificial Intelligence using a hierarchical behaviour architecture, which complied with the principles of Object Orientated programming. This was subsequently a new and original programming method to facilitate rapid prototyping of Artificial Intelligence design and structuring. Experimentation involved 20 participants attempting to accomplish a series of tasks which involved using the prototyped interface and an existing text-based robot programming system. The participants were profiled by their formal qualifications, knowledge and experience. The experimental data obtained were used to establish a comparative measure of the prototype interface success compared with an existing distance-learning, home experiment kit, in the form of a small controllable model vehicle. The data obtained provided strong evidence to support the hypothesis that a Programming by Demonstration based system for rapid prototyping is more flexible and easier to use than a previously existing distance learning text-based system. The Programming by Demonstration system showed great promise, being quicker for prototyping, and more intuitive. The learning interface design pioneered new techniques and technologies for rapid prototyping of Artificial Intelligence in a Mechatronics Remote Access Laboratory

Developing Methods of Obtaining Quality Failure Information from Complex Systems

The complexity in most engineering systems is constantly growing due to ever-increasing technological advancements. This result in a corresponding need for methods that adequately account for the reliability of such systems based on failure information from components that make up these systems. This dissertation presents an approach to validating qualitative function failure results from model abstraction details. The impact of the level of detail available to a system designer during conceptual stages of design is considered for failure space exploration in a complex system. Specifically, the study develops an efficient approach towards detailed function and behavior modeling required for complex system analyses. In addition, a comprehensive research and documentation of existing function failure analysis methodologies is also synthesized into identified structural groupings. Using simulations, known governing equations are evaluated for components and system models to study responses to faults by accounting for detailed failure scenarios, component behaviors, fault propagation paths, and overall system performance. The components were simulated at nominal states and varying degrees of fault representing actual modes of operation. Information on product design and provisions on expected working conditions of components were used in the simulations to address normally overlooked areas during installation. The results of system model simulations were investigated using clustering analysis to develop an efficient grouping method and measure of confidence for the obtained results. The intellectual merit of this work is the use of a simulation based approach in studying how generated failure scenarios reveal component fault interactions leading to a better understanding of fault propagation within design models. The information from using varying fidelity models for system analysis help in identifying models that are sufficient enough at the conceptual design stages to highlight potential faults. This will reduce resources such as cost, manpower and time spent during system design. A broader impact of the project is to help design engineers identifying critical components, quantifying risks associated with using particular components in their prototypes early in the design process and help improving fault tolerant system designs. This research looks to eventually establishing a baseline for validating and comparing theories of complex systems analysis