Preface: Introduction to special issue

Peer ReviewedPostprint (author’s final draft

Scheduling With Alternatives Machine Using Fuzzy Inference System And Genetic Algorithm.

As the manufacturing activities in today's industries are getting more and more complex, it is required for the manufacturing company to have a good shop floor production scheduling to plan and schedule their production orders. Industri pengeluarcim kini telah berkembang pesat dan aktiviti pengeluarannya semakin kompleks, dengan itu syarikat pengeluar memerlukan jadual lantai pengeluaran (shop floor) yang terbaik untuk merancang permintaan pengeluaran (product)

A review and classification of computer-based manufacturing scheduling tools

Computer-based manufacturing scheduling tools can play a key role in the management of industrial operations, as obtaining economic and reliable schedules is at the core of excellence in customer service and of efficiency in manufacturing companies. As a consequence, this topic has been receiving an increasing interest in the last decades, resulting in a number of case studies and descriptions of implementation of these tools. However, to the best of our knowledge, there is no review of these cases in order to classify existing references and to identify relevant issues still not properly addressed. Therefore, in this paper we carry out a systematic review of case studies of manufacturing scheduling tools. In order to provide a coherent taxonomy for the analysis of these tools, we develop a classification based on the functionalities of the manufacturing scheduling tools. Using this framework, existing contributions are classified and discussed, and a number of conclusions and open issues are identified. We hope that our work can establish a coherent picture of the topic so it serves as a starting point for future research

CSP Dinámico: Un algoritmo dinámico para la resecuenciación en un almacén de líneas en paralelo

[EN] This paper shows the model used for resequencing where a selectivity bank consisting of parallel line segments is applied to reshuffle a given initial sequence and rule violations are to be minimized.[ES] En el presente trabajo se muestra el modelo utilizado para la resecuenciación en una línea de ensamblaje con mezcla de modelos donde un almacén con configuración en líneas en paralelo se utiliza para resecuenciar y minimizar la violación de restricciones de la línea de montaje.El presente trabajo se ha desarrollado gracias a la ayuda DPI2010-18243 del Ministerio de Ciencia e Innovación del Gobierno de España dentro del programa de Proyectos de Investigación Fundamental no orientada, con el título "Coordinación de operaciones en redes de suministro/demanda ajustadas, resilientes a la incertidumbre: modelos y algoritmos para la gestion de la incertidumbre y la complejidad". Este trabajo también ha sido financiado parcialmente a partir del proyecto DPI2011-27633 y título “Programacion de produccion en cadenas de suministro sincronizadas multietapa con ensamblajes/desensamblajes con renovacion constante de productos en un contexto de innovación”Valero-Herrero, M.; Molina Morte, P. (2013). CSP Dinámico: Un algoritmo dinámico para la resecuenciación en un almacén de líneas en paralelo. Working Papers on Operations Management. 4(1):23-33. https://doi.org/10.4995/wpom.v4i1.1234SWORD233341Inman, R. R., & Schmeling, D. M. (2003). Algorithm for agile assembling-to-order in the automotive industry. International Journal of Production Research, 41(16), 3831-3848. doi:10.1080/00207540310001595792Jayaraman, A., Narayanaswamy, R., & Gunal, A. K. (1997). A Sortation System Model, in Simulation Conference, 1997., Proceedings of the 1997 Winter, pp. 866-871.Kittithreerapronchai, O. & Anderson, C. (2003). Do ants paint trucks better than chickens? Markets versus response thresholds for distributed dynamic scheduling, in Evolutionary Computation, 2003. CEC '03. The 2003 Congress on, pp. 1431-1439.Valero-Herrero, M., Garcia-Sabater, J. P., & Maheut, J. (2011b). An approach to the real circumstances of the car sequencing problem, in 41st International Conference on Computers and Industrial Engineering

Decision support systems for task scheduling: applications in manufacturing and healthcare

Esta Tesis se centra en el problema de la programación de tareas. Aunque pueden encontrarse diferentes definiciones de la programación de tareas en la literatura, aquí se define como la asignación de un número de tareas – acciones individuales que deben realizarse para completar un determinado proceso-, a un conjunto de recursos, en momentos de tiempo específicos. Pueden encontrarse ejemplos de programación de tareas en muchos contextos, como por ejemplo, el orden en el que deben fabricarse las diferentes partes de un coche, la asignación de quirófanos y cirujanos a intervenciones quirúrgicas en un hospital, o el orden en el que deben ser servidos los clientes de un restaurante. La programación de tareas supone un elemento clave en muchas compañías, en el campo de los servicios y en el de la fabricación, ya que es esencial para la coordinación del trabajo entre los diferentes actores involucrados, tales como departamentos, recursos (físicos y humanos) o entidades externas. En la mayoría de los casos, la programación de tareas conlleva trabajar con grandes cantidades de datos relacionados con el proceso y gestionar correctamente el conjunto de restricciones que controlan el proceso. Como consecuencia de esto, la programación de tareas suele hacerse con ayuda de herramientas informáticas que ofrecen algún tipo de soporte para el decisor. A este respecto, el auge de las Tecnologías de la Información (TI) en las últimas décadas ha ayudado enormemente al desarrollo de sistemas computarizados que ofrecen soporte a la toma de decisiones – Sistemas de Soporte a la Decisión (SSD) – en muchos ámbitos, incluyendo la programación de tareas. Además, ha habido un notable aumento en la capacidad computacional que ha hecho posible afrontar problemas de programación de tareas que se consideraban irresolubles hace algunos años. A pesar de estos avances, se ha detectado un gap entre teoría y práctica al llevar estas nuevas condiciones a la práctica, que puede ser demostrado por el limitado número de sistemas que se han implementado y aceptado por los usuarios satisfactoriamente. La hipótesis de trabajo de esta Tesis es que, para reducir este gap entre teoría y práctica, estos sistemas deberían considerar un conjunto de aspectos que se han estudiado en la literatura pero que no se han tenido en cuenta en el proceso de implementación, tales como el rol del decisor en el sistema, el contexto organizacional donde se toman las decisiones para la programación o la consideración de la programación como un proceso dinámico. Normalmente, cada vez que una empresa necesita implementar un SSD para la programación de tareas (SSDPT), es posible elegir entre dos opciones: adquirir una solución off-the-shelf, o diseñar y desarrollar una herramienta personalizada. Cuando se elige la primera opción, normalmente la solución no se adapta perfectamente a las actividades de la empresa, y considerando que la programación de tareas es muy dependiente del contexto, esta opción puede resultar en una situación muy documentada en la literatura en la que se consigue una implementación muy limitada en la que hay diferentes sistemas de información trabajando en paralelo para tener en cuenta las diferentes especificidades de la empresa. Por otro lado, si se opta por la segunda opción, esta suele derivar en largos tiempos de implementación con resultados pobres, ya que el equipo de desarrollo podría no tener en cuenta los errores y aciertos de otras implementaciones, tales como las funcionalidades que un sistema debería tener o los perfiles que se debería dar a los diferentes usuarios. Como resumen podríamos decir que el diseño y la implementación de SSDPT tienen un conjunto de problemas que constituyes una de las principales causas del gap existente entre la teoría de la programación de tareas y su implementación en la práctica. Para mejorar la actividad de diseño y desarrollo de SSDPT, el objetivo de esta tesis es proponer un framework común para el desarrollo de SSDPT. Para asegurar su validez y analizar su rango de aplicación, se analiza su factibilidad en dos sectores de aplicación, fabricación y salud, y se llevan a cabo dos casos de estudio en estos sectores. Para conseguir el objetivo general de la Tesis, se consideran un conjunto de objetivos específicos: 1. Proponer un framework para el diseño y desarrollo de SSDPT. • El framework tiene en cuenta todos los problemas detectados en la literatura que tienen que ver con los fallo a la hora de implementar este tipo de sistemas. Este framework se detalla mediante un conjunto de perspectivas. 2. Analizar las implementaciones existentes de SSDPT para analizar la alineación del framework propuesto con las implementaciones existentes de este tipo de sistemas en los dos campos de aplicación. • Se lleva a cabo una revisión sistemática de la literatura en SSDPT en fabricación. Las contribuciones revisadas se clasifican de acuerdo a las funcionalidades que presentan. Se analizan y discuten una serie de resultados y conclusiones de los mismos. Además se realiza una revisión de SSDPT comerciales para la programación de quirófanos. Estas contribuciones también se clasifican según sus funcionalidades y se presentan y discuten una serie de resultados y conclusiones. 3. Levar a cabo el diseño e implementación de dos SSDPT de acuerdo con el framework propuesto para demostrar su validez. • Basándonos en el framework un SSDPT para fabricación y un SSDPT para la programación de quirófanos han sido propuestos: i. El SSDPT para fabricación se implementó para una empresa de fabricación situada en Sevilla. Primero se describe el contexto en el que el sistema actúa y el problema considerado. Después se estudian los principales casos de uso del sistema y se relacionan con el framework propuesto. Más tarde, se proponen una serie de métodos de resolución eficientes para el problema analizado. Finalmente, se realiza una breve discusión sobre los principales resultados de implementación del sistema. ii. El SSDPT para programación de quirófanos se implementó en un hospital situado en Sevilla. Primero se describe el contexto en el que el sistema actúa y el problema considerado. Después se estudian los principales casos de uso del sistema y se relacionan con el framework propuesto. Más tarde, se proponen una serie de métodos de resolución eficientes para el problema analizado. Finalmente, se realiza una breve discusión sobre los principales resultados de implementación del sistema.This thesis focuses on the problem of task scheduling. Although slightly different definitions of task scheduling can be found in the literature, here it is defined as the allocation of a number of tasks - single actions that must be performed to complete a specific process-, to a set of resources, at specific moments in time. Examples of task scheduling can be found in many settings, as for example, the order in which the different parts of a car have to be manufactured in a set of machines, the allocation of operating rooms and surgeons to the surgical interventions in a hospital, or the order in which the customers of a restaurant should be served. Clearly, task scheduling is a core activity of many companies, both in manufacturing and in services, as it is essential for the coordination of the work between the different involved actors, such as departments, resources (human and physical) or external entities. In most settings, task scheduling involves treating large amounts of data related to the process and properly handling the set of constraints controlling this process. As a consequence, task scheduling is usually carried out with the help of computer tools that offer some type of support to the decision maker. In this regard, the rising of Information Technologies (ITs) in the last decades has helped enormously to develop computer systems providing support for decision making - i.e. Decision Support Systems (DSSs) - for many decisions, including task scheduling. At the same time, there has been a notable increase in computer capacity that has made possible facing task scheduling problems that were considered unsolvable some years ago. Despite these advances, an important gap between theory and practice has been found when translating these new conditions into practice, as it can be proven by the relatively short number of documented systems that have been correctly implemented and accepted by users. The working hypothesis in this Thesis is that, in order to reduce this gap between theory and practice, these tools should consider a number of aspects that have been studied in the literature but that have not been taken into account in practice during the implementation process, such as the role of the decision makers in these tools, the organisational context where scheduling decisions take place or the consideration of scheduling as a dynamic process. Typically, each time a company requires to implement of a DSS for task scheduling, in the following DSSTS, it faces two different options: either acquiring an off-the-shelf solution, or designing and developing an in-house tool. If the former option is chosen, the acquired solution may not fit perfectly into the activities of the company, and, since task scheduling is company-specific, this approach may result in a situation widely documented in the literature where there exist limited implementations that needs information systems working in parallel to deal with the specificities of the company. On the contrary, the second option usually derives in large implementation times with poor results, as the development team may not take into account errors or successes from former implementations, such as the functionalities that the system should include or the profiles required for the decision makers among others. As a summary, the design and implementation of DSSTS suffer a number of problems which constitute a root cause for the existing gap between the scheduling theory and its implementation into practice. In order to improve the activity of designing and developing DSSTS, the aim of this thesis is to propose a common framework for the development of DSSTS. In order to ensure the validity and range of application of this framework, its feasibility is analysed within two specific fields of applications, namely manufacturing and healthcare, and two implementation case studies are conducted within these fields. In order to fullfil this general objective, a number of specific objectives can be detailed: 1. To propose a framework for the design and development of DSSTS. • This framework address all the issues found in literature regarding the common failures when implementing this type of systems. A number of perspectives of the framework are given in order to properly detail it. 2. To analyse existing implementations of DSSTS in order to check the alignment of the framework proposed with the task scheduling systems implemented in the two sectors chosen for the evaluation of the framework. • A systematic literature review on manufacturing DSSTS is carried out. The reviewed contributions are classified according to their functionalities. A number of findings and conclusions about these findings are discussed. Additionally, a review on commercial operating room DSSTS is done. These contributions are also classified according to their functionality and a number of findings and conclusions about these findings are discussed. 3. To conduct the design and implementation of two DSSTS according to the proposed framework in order to demonstrate its applicability. • Based on the proposed framework, a manufacturing DSSTS and an operating room DSSTS are implemented: i. The manufacturing DSSTS is applied to a real manufacturing company in Sevilla. First, we describe the context where the DSSTS is deployed and the problem addressed, i.e. the hybrid flowshop scheduling problem with missing operations. Then, the main use cases of the DSSTS are discussed and related to the framework. Next, a set of efficient solution procedures for the problem under study are proposed. And finally, a brief discussion on the main results of the implementation of the DSSTS is carried out. ii. The operating room DSSTS is applied to a real hospital in Sevilla. First, we describe the context where the DSSTS is deployed and the problem addressed, i.e. the the operating room scheduling problem. Then, the main use cases of the DSSTS are discussed and related to the framework. Next, a set of efficient solution procedures for the problem under study are proposed. And finally, a brief discussion on the main results of the implementation of the DSSTS is carried out

Proceedings of the 2nd Conference on Production Systems and Logistics (CPSL 2021)

Proceedings of the CPSL 202

The 1st Advanced Manufacturing Student Conference (AMSC21) Chemnitz, Germany 15–16 July 2021

The Advanced Manufacturing Student Conference (AMSC) represents an educational format designed to foster the acquisition and application of skills related to Research Methods in Engineering Sciences. Participating students are required to write and submit a conference paper and are given the opportunity to present their findings at the conference. The AMSC provides a tremendous opportunity for participants to practice critical skills associated with scientific publication. Conference Proceedings of the conference will benefit readers by providing updates on critical topics and recent progress in the advanced manufacturing engineering and technologies and, at the same time, will aid the transfer of valuable knowledge to the next generation of academics and practitioners. *** The first AMSC Conference Proceeding (AMSC21) addressed the following topics: Advances in “classical” Manufacturing Technologies, Technology and Application of Additive Manufacturing, Digitalization of Industrial Production (Industry 4.0), Advances in the field of Cyber-Physical Systems, Virtual and Augmented Reality Technologies throughout the entire product Life Cycle, Human-machine-environment interaction and Management and life cycle assessment.:- Advances in “classical” Manufacturing Technologies - Technology and Application of Additive Manufacturing - Digitalization of Industrial Production (Industry 4.0) - Advances in the field of Cyber-Physical Systems - Virtual and Augmented Reality Technologies throughout the entire product Life Cycle - Human-machine-environment interaction - Management and life cycle assessmen

Production Engineering and Management

The annual International Conference on Production Engineering and Management takes place for the sixth time his year, and can therefore be considered a well - established event that is the result of the joint effort of the OWL University of Applied Sciences and the University of Trieste. The conference has been established as an annual meeting under the Double Degree Master Program ‘Production Engineering and Management’ by the two partner universities. The main goal of the conference is to provide an opportunity for students, researchers and professionals from Germany, Italy and abroad, to meet and exchange information, discuss experiences, specific practices and technical solutions used in planning, design and management of production and service systems. In addition, the conference is a platform aimed at presenting research projects, introducing young academics to the tradition of Symposiums and promoting the exchange of ideas between the industry and the academy. Especially the contributions of successful graduates of the Double Degree Master Program ‘Production Engineering and Management’ and those of other postgraduate researchers from several European countries have been enforced. This year’s special focus is on Direct Digital Manufacturing in the context of Industry 4.0, a topic of great interest for the global industry. The concept is spreading, but the actual solutions must be presented in order to highlight the practical benefits to industry and customers. Indeed, as Henning Banthien, Secretary General of the German ‘Plattform Industrie 4.0’ project office, has recently remarked, “Industry 4.0 requires a close alliance amongst the private sector, academia, politics and trade unions” in order to be “translated into practice and be implemented now”. PEM 2016 takes place between September 29 and 30, 2016 at the OWL University of Applied Sciences in Lemgo. The program is defined by the Organizing and Scientific Committees and clustered into scientific sessions covering topics of main interest and importance to the participants of the conference. The scientific sessions deal with technical and engineering issues, as well as management topics, and include contributions by researchers from academia and industry. The extended abstracts and full papers of the contributions underwent a double - blind review process. The 24 accepted presentations are assigned, according to their subject, to one of the following sessions: ‘Direct Digital Manufacturing in the Context of Industry 4.0’, ‘Industrial Engineering and Lean Management’, ‘Management Techniques and Methodologies’, ‘Wood Processing Technologies and Furniture Production’ and ‘Innovation Techniques and Methodologies

Sustainable manufacturing tactics and improvement methodology : a structured and systematic approach to identify improvement opportunities

Growing environmental concerns caused by increasing consumption of natural resources and pollution need to be addressed. Manufacturing dictates the efficiency with which resource inputs are transformed into economically valuable outputs in the form of products and services. Consequently it is also responsible for the resulting waste and pollution generated from this transformation process. This research explored the challenges faced by sustainable manufacturing as a concept and as a model for manufacturing systems. The work is strongly based on the concepts of sustainability and industrial ecology applied at factory level. The research objectives were to understand what companies are doing to improve their sustainability performance at operational level (resource productivity) and to help other companies repeating such improvements in their own factory. In other words, the aim is to generalise sustainable practices across the manufacturing industry. The work started with a review of existing theories and practices for sustainable manufacturing and other related fields of research such as industrial ecology, cleaner production and pollution prevention. The concepts, themes, strategies and principles found in the literature provided a strong foundation to approach resource productivity improvements. The industrial cases collected gave an insight into the application of these strategies and principles in a factory. From the analysis of existing theories and practices, generic tactics were developed by translating 1000+ practices into generic rules and by mapping them against strategies and principles for sustainable manufacturing to check the completeness and consistency of the tactics library. To test the tactics and assist the user in their use through factory modelling, an improvement methodology was developed based on the same strategies and principles to provide a structured guide for accessing tactics and systematically identifying improvement opportunities. The research findings were tested with a series of prototype applications. These tests were carried out as part of a wider project (THERM). This project uses a modelling and simulation approach to capture the resource flows (material, energy, water and waste), the interactions within the manufacturing system (manufacturing operations, surrounding buildings and supporting facilities) and the influence of external factors‘ variation (weather conditions, building orientation and neighbouring infrastructures). The outcomes of the prototype applications helped develop and refine the research findings. The contribution to knowledge of this research resides in bridging the gap between high-level concepts for sustainability and industrial practices by developing a library of tactics to generalise sustainable manufacturing practices and an improvement methodology to guide the tactics implementation. From a practical viewpoint, the research provides a structured and systematic approach for manufacturers to undertake the journey towards more sustainable practice by improving resource flows in their factory