A Sequential Control Language for Industrial Automation

Current market trends for industrial automation are the need for customizable production, shorter time to market, and powerful global competitive pressure. Based on these trends two challenges have been identified: 1) flexible production systems and 2) integration and utilization of devices and software. Applications from both process automation, manufacturing, and robotics have been considered. More flexible languages and tools are needed to get a flexible production system. The graphical programming language Grafchart, based on the IEC 61131-3 standard language Sequential Function Charts (SFC), is considered with the aim to make both the language and its implementation more flexible. In particular, new constructs have been added to the Grafchart language and modern compiler techniques are evaluated for JGrafchart, a Grafchart implementation, with focus on an extensible language implementation. A first step toward real-time execution of Grafchart applications is also taken to make it possible to use Grafchart for hard real-time control. High execution rates often reveal concurrency issues and thus execution concurrency has also been investigated. Access to more data from industrial devices and software can be used to optimize production. Architectures for factory integration have been considered as this is the foundation to connect all devices and thus address the challenge of integrating and utilizing devices and software. Service Oriented Architecture (SOA) is a flexible software design methodology widely used in IT systems and for business processes. SOA service orchestration is brought to industrial automation by integrating support for both Devices Profile for Web Services (DPWS) and OPC Unified Architecture (OPC UA) in JGrafchart. Looking further, SOA 2.0 is event driven and features extremely loose coupling between components. An architecture based on SOA 2.0 where it is easy to integrate any device or software, in particular legacy devices with limited knowledge and capabilities, has been developed with focus on service choreography in industrial manufacturing. Another step toward real-time execution of Grafchart applications is integrated support for the high performance communication protocol LabComm. Additionally, it is investigated how Grafchart can be connected to Functional Mock-up Interface (FMI) for co-simulation to further address the shorter time to market trend by introducing simulation support. The PID controller is the most common controller for industrial automation. A PID implementation has been added to a Grafchart library and a flaw with the PID algorithm has been discovered. The problem occurs for PID controllers with a derivative part when the process value saturates. The derivative part then backs off which leads to undesired changes in the control signal. This issue has been analyzed and a solution to the problem is proposed

Implementation of an ADA95 Crosscompiler for the Real-Time Executive for Military Systems (RTEMS)

This thesis represents a continuation of the assessment of the Unified Telerobotics Architecture Project (UTAP), a proposed Air Force standard. This architecture was developed by the NASA Jet Propulsion Laboratory and the National Institute of Standards under contract to the Air Force Materiel Command Robotics and Automation Center of Excellence at Kelly AFB, Texas. Due to operating system constraints, the only UTAP implementation to date has required a separate software interface layer, adding complexity and overhead to the overall system, while reducing portability. This thesis proposes a long term effort to design and implement UTAP-compliant application software devoid of this interface layer. Because the Ada programming language offers increased portability, and other software engineering benefits, emphasis is placed on developing a run-time infrastructure that will allow UTAP applications to be written in Ada. The first several steps of building this infrastructure is performed, including implementation of an Ada cross-compiler and real-time operating system. Further UTAP research is recommended. The run-time infrastructure should be completed and UTAP application software developed using the Ada95 tasking model. Recommendations for UTAP specification improvements are also made

Internet of robotic things : converging sensing/actuating, hypoconnectivity, artificial intelligence and IoT Platforms

The Internet of Things (IoT) concept is evolving rapidly and influencing newdevelopments in various application domains, such as the Internet of MobileThings (IoMT), Autonomous Internet of Things (A-IoT), Autonomous Systemof Things (ASoT), Internet of Autonomous Things (IoAT), Internetof Things Clouds (IoT-C) and the Internet of Robotic Things (IoRT) etc.that are progressing/advancing by using IoT technology. The IoT influencerepresents new development and deployment challenges in different areassuch as seamless platform integration, context based cognitive network integration,new mobile sensor/actuator network paradigms, things identification(addressing, naming in IoT) and dynamic things discoverability and manyothers. The IoRT represents new convergence challenges and their need to be addressed, in one side the programmability and the communication ofmultiple heterogeneous mobile/autonomous/robotic things for cooperating,their coordination, configuration, exchange of information, security, safetyand protection. Developments in IoT heterogeneous parallel processing/communication and dynamic systems based on parallelism and concurrencyrequire new ideas for integrating the intelligent “devices”, collaborativerobots (COBOTS), into IoT applications. Dynamic maintainability, selfhealing,self-repair of resources, changing resource state, (re-) configurationand context based IoT systems for service implementation and integrationwith IoT network service composition are of paramount importance whennew “cognitive devices” are becoming active participants in IoT applications.This chapter aims to be an overview of the IoRT concept, technologies,architectures and applications and to provide a comprehensive coverage offuture challenges, developments and applications

Planning and Real Time Control of a Minimally Invasive Robotic Surgery System

This paper introduces the planning and control software of a teleoperating robotic system for minimally invasive surgery. It addresses the problem of how to organize a complex system with 41 degrees of freedom including robot setup planning, force feedback control and nullspace handling with three robotic arms. The planning software is separated into sequentially executed planning and registration procedures. An optimal setup is first planned in virtual reality and then adapted to variations in the operating room. The real time control system is composed of hierarchical layers. The design is flexible and expandable without losing performance. Structure, functionality and implementation of planning and control are described. The robotic system provides the surgeon with an intuitive hand-eye-coordination and force feedback in teleoperation for both hands