Component-based control system development for agile manufacturing machine systems

It is now a common sense that manufactures including machine suppliers and system integrators of the 21 st century will need to compete on global marketplaces, which are frequently shifting and fragmenting, with new technologies continuously emerging. Future production machines and manufacturing systems need to offer the "agility" required in providing responsiveness to product changes and the ability to reconfigure. The primary aim for this research is to advance studies in machine control system design, in the context of the European project VIR-ENG - "Integrated Design, Simulation and Distributed Control of Agile Modular Machinery"

Preliminaries of orthogonal layered defence using functional and assurance controls in industrial control systems

Industrial Control Systems (ICSs) are responsible for the automation of different processes and the overall control of systems that include highly sensitive potential targets such as nuclear facilities, energy-distribution, water-supply, and mass-transit systems. Given the increased complexity and rapid evolvement of their threat landscape, and the fact that these systems form part of the Critical National infrastructure (CNI), makes them an emerging domain of conflict, terrorist attacks, and a playground for cyberexploitation. Existing layered-defence approaches are increasingly criticised for their inability to adequately protect against resourceful and persistent adversaries. It is therefore essential that emerging techniques, such as orthogonality, be combined with existing security strategies to leverage defence advantages against adaptive and often asymmetrical attack vectors. The concept of orthogonality is relatively new and unexplored in an ICS environment and consists of having assurance control as well as functional control at each layer. Our work seeks to partially articulate a framework where multiple functional and assurance controls are introduced at each layer of ICS architectural design to further enhance security while maintaining critical real-time transfer of command and control traffic

An approach to open virtual commissioning for component-based automation

Increasing market demands for highly customised products with shorter time-to-market and at lower prices are forcing manufacturing systems to be built and operated in a more efficient ways. In order to overcome some of the limitations in traditional methods of automation system engineering, this thesis focuses on the creation of a new approach to Virtual Commissioning (VC). In current VC approaches, virtual models are driven by pre-programmed PLC control software. These approaches are still time-consuming and heavily control expertise-reliant as the required programming and debugging activities are mainly performed by control engineers. Another current limitation is that virtual models validated during VC are difficult to reuse due to a lack of tool-independent data models. Therefore, in order to maximise the potential of VC, there is a need for new VC approaches and tools to address these limitations. The main contributions of this research are: (1) to develop a new approach and the related engineering tool functionality for directly deploying PLC control software based on component-based VC models and reusable components; and (2) to build tool-independent common data models for describing component-based virtual automation systems in order to enable data reusability. [Continues.

Assessing and augmenting SCADA cyber security: a survey of techniques

SCADA systems monitor and control critical infrastructures of national importance such as power generation and distribution, water supply, transportation networks, and manufacturing facilities. The pervasiveness, miniaturisations and declining costs of internet connectivity have transformed these systems from strictly isolated to highly interconnected networks. The connectivity provides immense benefits such as reliability, scalability and remote connectivity, but at the same time exposes an otherwise isolated and secure system, to global cyber security threats. This inevitable transformation to highly connected systems thus necessitates effective security safeguards to be in place as any compromise or downtime of SCADA systems can have severe economic, safety and security ramifications. One way to ensure vital asset protection is to adopt a viewpoint similar to an attacker to determine weaknesses and loopholes in defences. Such mind sets help to identify and fix potential breaches before their exploitation. This paper surveys tools and techniques to uncover SCADA system vulnerabilities. A comprehensive review of the selected approaches is provided along with their applicability

An engineering framework for Service-Oriented Intelligent Manufacturing Systems

Nowadays fully integrated enterprises are being replaced by business networks in which each participant provides others with specialized services. As a result, the Service Oriented Manufacturing Systems emerges. These systems are complex and hard to engineer. The main source of complexity is the number of different technologies, standards, functions, protocols, and execution environments that must be integrated in order to realize them. This paper proposes a framework and associated engineering approach for assisting the system developers of Service Oriented Manufacturing Systems. The approach combines multi-agent system with Service Oriented Architectures for the development of intelligentautomation control and execution of manufacturing systems.Giret Boggino, AS.; Garcia Marques, ME.; Botti Navarro, VJ. (2016). An engineering framework for Service-Oriented Intelligent Manufacturing Systems. Computers in Industry. 81:116-127. doi:10.1016/j.compind.2016.02.002S1161278