18,622 research outputs found
Meso-scale FDM material layout design strategies under manufacturability constraints and fracture conditions
In the manufacturability-driven design (MDD) perspective, manufacturability of the product or system is the most important of the design requirements. In addition to being able to ensure that complex designs (e.g., topology optimization) are manufacturable with a given process or process family, MDD also helps mechanical designers to take advantage of unique process-material effects generated during manufacturing. One of the most recognizable examples of this comes from the scanning-type family of additive manufacturing (AM) processes; the most notable and familiar member of this family is the fused deposition modeling (FDM) or fused filament fabrication (FFF) process. This process works by selectively depositing uniform, approximately isotropic beads or elements of molten thermoplastic material (typically structural engineering plastics) in a series of pre-specified traces to build each layer of the part. There are many interesting 2-D and 3-D mechanical design problems that can be explored by designing the layout of these elements. The resulting structured, hierarchical material (which is both manufacturable and customized layer-by-layer within the limits of the process and material) can be defined as a manufacturing process-driven structured material (MPDSM). This dissertation explores several practical methods for designing these element layouts for 2-D and 3-D meso-scale mechanical problems, focusing ultimately on design-for-fracture. Three different fracture conditions are explored: (1) cases where a crack must be prevented or stopped, (2) cases where the crack must be encouraged or accelerated, and (3) cases where cracks must grow in a simple pre-determined pattern. Several new design tools, including a mapping method for the FDM manufacturability constraints, three major literature reviews, the collection, organization, and analysis of several large (qualitative and quantitative) multi-scale datasets on the fracture behavior of FDM-processed materials, some new experimental equipment, and the refinement of a fast and simple g-code generator based on commercially-available software, were developed and refined to support the design of MPDSMs under fracture conditions. The refined design method and rules were experimentally validated using a series of case studies (involving both design and physical testing of the designs) at the end of the dissertation. Finally, a simple design guide for practicing engineers who are not experts in advanced solid mechanics nor process-tailored materials was developed from the results of this project.U of I OnlyAuthor's request
The Metaverse: Survey, Trends, Novel Pipeline Ecosystem & Future Directions
The Metaverse offers a second world beyond reality, where boundaries are
non-existent, and possibilities are endless through engagement and immersive
experiences using the virtual reality (VR) technology. Many disciplines can
benefit from the advancement of the Metaverse when accurately developed,
including the fields of technology, gaming, education, art, and culture.
Nevertheless, developing the Metaverse environment to its full potential is an
ambiguous task that needs proper guidance and directions. Existing surveys on
the Metaverse focus only on a specific aspect and discipline of the Metaverse
and lack a holistic view of the entire process. To this end, a more holistic,
multi-disciplinary, in-depth, and academic and industry-oriented review is
required to provide a thorough study of the Metaverse development pipeline. To
address these issues, we present in this survey a novel multi-layered pipeline
ecosystem composed of (1) the Metaverse computing, networking, communications
and hardware infrastructure, (2) environment digitization, and (3) user
interactions. For every layer, we discuss the components that detail the steps
of its development. Also, for each of these components, we examine the impact
of a set of enabling technologies and empowering domains (e.g., Artificial
Intelligence, Security & Privacy, Blockchain, Business, Ethics, and Social) on
its advancement. In addition, we explain the importance of these technologies
to support decentralization, interoperability, user experiences, interactions,
and monetization. Our presented study highlights the existing challenges for
each component, followed by research directions and potential solutions. To the
best of our knowledge, this survey is the most comprehensive and allows users,
scholars, and entrepreneurs to get an in-depth understanding of the Metaverse
ecosystem to find their opportunities and potentials for contribution
In-situ crack and keyhole pore detection in laser directed energy deposition through acoustic signal and deep learning
Cracks and keyhole pores are detrimental defects in alloys produced by laser
directed energy deposition (LDED). Laser-material interaction sound may hold
information about underlying complex physical events such as crack propagation
and pores formation. However, due to the noisy environment and intricate signal
content, acoustic-based monitoring in LDED has received little attention. This
paper proposes a novel acoustic-based in-situ defect detection strategy in
LDED. The key contribution of this study is to develop an in-situ acoustic
signal denoising, feature extraction, and sound classification pipeline that
incorporates convolutional neural networks (CNN) for online defect prediction.
Microscope images are used to identify locations of the cracks and keyhole
pores within a part. The defect locations are spatiotemporally registered with
acoustic signal. Various acoustic features corresponding to defect-free
regions, cracks, and keyhole pores are extracted and analysed in time-domain,
frequency-domain, and time-frequency representations. The CNN model is trained
to predict defect occurrences using the Mel-Frequency Cepstral Coefficients
(MFCCs) of the lasermaterial interaction sound. The CNN model is compared to
various classic machine learning models trained on the denoised acoustic
dataset and raw acoustic dataset. The validation results shows that the CNN
model trained on the denoised dataset outperforms others with the highest
overall accuracy (89%), keyhole pore prediction accuracy (93%), and AUC-ROC
score (98%). Furthermore, the trained CNN model can be deployed into an
in-house developed software platform for online quality monitoring. The
proposed strategy is the first study to use acoustic signals with deep learning
for insitu defect detection in LDED process.Comment: 36 Pages, 16 Figures, accepted at journal Additive Manufacturin
Sustainable eSiC reinforced composite materials – synthetization and characterization
Sustainable and light weight composite materials have received extensive attention in the application of
aerospace, automotive, agriculture and marine. Synthetic SiC is expensive and harmful to the human being. Therefore, the
aim of this study is to develop eSiC reinforced aluminium matrix sustainable composite material using waste rice husk with
the process route of powder metallurgy. Simple and cost-effective pyrolysis process was used for the extraction of low�density eSiC from agricultural waste rice husk which contains a significant amount of silica. This silica was then converted
in to environmentally friendly SiC (known as eSiC) material and used as a reinforcing agent to the lightweight composite
development. From the results, these materials showed good metallurgical bonding with better mechanical properties. It is
also observed that compared to metallic cast iron, this new composite material is better in terms of cost, material usage,
eco-friendly (no harm to the environment and people), hence, sustainable. This concept demonstrates that this new
sustainable and lightweight material can be used for aerospace, automotive and other structural applications, especially for
disk brake, liner, and shaft. This eSiC can also be used as a coating material for composite coating development
Thermodynamic Assessment and Optimisation of Supercritical and Transcritical Power Cycles Operating on CO2 Mixtures by Means of Artificial Neural Networks
Feb 21, 2022 to Feb 24, 2022, San Antonio, TX, United StatesClosed supercritical and transcritical power cycles operating on Carbon Dioxide have proven to be a promising technology for power generation and, as such, they are being researched by numerous international projects today. Despite the advantageous features of these cycles enabling very high efficiencies in intermediate temperature applications, the major shortcoming of the technology is a strong dependence on ambient temperature; in order to perform compression near the CO2 critical point (31ºC), low ambient temperatures are needed. This is particularly challenging in Concentrated Solar Power applications, typically found in hot, semi-arid locations.
To overcome this limitation, the SCARABEUS project explores the idea of blending raw carbon dioxide with small amounts of certain dopants in order to shift the critical temperature of the resulting working fluid to higher values, hence enabling gaseous compression near the critical point or even liquid compression regardless of a high ambient temperature. Different dopants have been studied within the project so far (i.e. C6F6, TiCl4 and SO2) but the final selection will have to account for trade-offs between thermodynamic performance, economic metrics and system reliability.
Bearing all this in mind, the present paper deals with the development of a non-physics-based model using Artificial Neural Networks (ANN), developed using Matlab’s Deep Learning Toolbox, to enable SCARABEUS system optimisation without running the detailed – and extremely time consuming – thermal models, developed with Thermoflex and Matlab software.
In the first part of the paper, the candidate dopants and cycle layouts are presented and discussed, and a thorough description of the ANN training methodology is provided, along with all the main assumptions and hypothesis made.
In the second part of the manuscript, results confirms that the ANN is a reliable tool capable of successfully reproducing the detailed Thermoflex model, estimating the cycle thermal efficiency with a Root Mean Square Error lower than 0.2 percentage points. Furthermore, the great advantage of using the Artificial Neural Network proposed is demonstrated by the huge reduction in the computational time needed, up to 99% lower than the one consumed by the detailed model. Finally, the high flexibility and versatility of the ANN is shown, applying this tool in different scenarios and estimating different cycle thermal efficiency for a great variety of boundary conditions.Unión Europea H2020-81498
Curie-law crossover in spin liquids
The Curie-Weiss law is widely used to estimate the strength of frustration in
frustrated magnets. However, the Curie-Weiss law was originally derived as an
estimate of magnetic correlations close to a mean-field phase transition, which
-- by definition -- is absent in spin liquids. Instead, the susceptibility of
spin liquids is known to undergo a Curie-law crossover between two magnetically
disordered regimes. Here, we study the generic aspect of the Curie-law
crossover by comparing a variety of frustrated spin models in two and three
dimensions, using both classical Monte Carlo simulations and analytical Husimi
tree calculations. Husimi tree calculations fit remarkably well the simulations
for all temperatures and almost all lattices. We also propose a Husimi Ansatz
for the reduced susceptibility , to be used in complement to the
traditional Curie-Weiss fit in order to estimate the Curie-Weiss temperature
. Applications to materials are discussed.Comment: 26 pages, 15 figure
Recommended from our members
Superfluidity and Superconductivity in Body-centred-cubic and Face-centred-cubic Systems
The microscopic description of phases in strongly correlated systems such as the fullerides (A3C60) is a challenge. In particular, how these strong interactions become attraction leading to a superconducting state remains a mystery. Understanding the mechanism(s) that drive(s) unconventional superconductivity is one of the most sought-after goals in many-body physics and indeed very complex to solve.
The aim of this thesis is, firstly, to investigate the conditions in which pairing may take place between two electrons in both body-centred cubic (BCC) and face-centred cubic (FCC) systems, and secondly, to examine the possibility for the emergence of a superconducting or superfluid state from paired electrons in three-dimensional (3D) systems. Here, pair properties are studied both in the anti-adiabatic and adiabatic limits.
In the anti-adiabatic limit, we use a symmetrised approach, group theory analysis, and perturbation theory to exactly solve the two-body problem and analyse the properties of the electron pair. We also examine, using a continuous-time Monte Carlo algorithm (CTQMC), the effects of retarded electron-phonon interactions on the pair properties away from the anti-adiabatic limit. In the high-phonon frequency limit, the CTQMC also serves as a validation check for the anti-adiabatic analytic result and vice-versa (with both results showing perfect agreement).
Our result predicts that superfluidity can occur in BCC optical lattices up to a few tens of nanokelvin for fermionic lithium-6 atoms. Additionally, we found that, in the high-frequency limit, a paired state in an FCC lattice can be extremely light and small as compared to paired states on other 3D lattices. Such superlight states are expected to yield high transition temperatures under favourable circumstances. However, when the retardation effects arising from the electron-phonon interaction become important, bound pairs in the BCC lattice become lighter by orders of magnitude in a wide region of the parameter space. We also found significant long-range effects due to the vibration of the alkali ions in the cesium-doped fulleride systems leading to the creation of light pairs in its BCC structure
Increased lifetime of Organic Photovoltaics (OPVs) and the impact of degradation, efficiency and costs in the LCOE of Emerging PVs
Emerging photovoltaic (PV) technologies such as organic photovoltaics (OPVs) and perovskites (PVKs) have the potential to disrupt the PV market due to their ease of fabrication (compatible with cheap roll-to-roll processing) and installation, as well as their significant efficiency improvements in recent years. However, rapid degradation is still an issue present in many emerging PVs, which must be addressed to enable their commercialisation. This thesis shows an OPV lifetime enhancing technique by adding the insulating polymer PMMA to the active layer, and a novel model for quantifying the impact of degradation (alongside efficiency and cost) upon levelized cost of energy (LCOE) in real world emerging PV installations.
The effect of PMMA morphology on the success of a ternary strategy was investigated, leading to device design guidelines. It was found that either increasing the weight percent (wt%) or molecular weight (MW) of PMMA resulted in an increase in the volume of PMMA-rich islands, which provided the OPV protection against water and oxygen ingress. It was also found that adding PMMA can be effective in enhancing the lifetime of different active material combinations, although not to the same extent, and that processing additives can have a negative impact in the devices lifetime.
A novel model was developed taking into account realistic degradation profile sourced from a literature review of state-of-the-art OPV and PVK devices. It was found that optimal strategies to improve LCOE depend on the present characteristics of a device, and that panels with a good balance of efficiency and degradation were better than panels with higher efficiency but higher degradation as well. Further, it was found that low-cost locations were more favoured from reductions in the degradation rate and module cost, whilst high-cost locations were more benefited from improvements in initial efficiency, lower discount rates and reductions in install costs
Predictive Maintenance of Critical Equipment for Floating Liquefied Natural Gas Liquefaction Process
Predictive Maintenance of Critical Equipment for Liquefied Natural Gas Liquefaction Process
Meeting global energy demand is a massive challenge, especially with the quest of more affinity towards sustainable and cleaner energy. Natural gas is viewed as a bridge fuel to a renewable energy. LNG as a processed form of natural gas is the fastest growing and cleanest form of fossil fuel. Recently, the unprecedented increased in LNG demand, pushes its exploration and processing into offshore as Floating LNG (FLNG). The offshore topsides gas processes and liquefaction has been identified as one of the great challenges of FLNG. Maintaining topside liquefaction process asset such as gas turbine is critical to profitability and reliability, availability of the process facilities. With the setbacks of widely used reactive and preventive time-based maintenances approaches, to meet the optimal reliability and availability requirements of oil and gas operators, this thesis presents a framework driven by AI-based learning approaches for predictive maintenance. The framework is aimed at leveraging the value of condition-based maintenance to minimises the failures and downtimes of critical FLNG equipment (Aeroderivative gas turbine).
In this study, gas turbine thermodynamics were introduced, as well as some factors affecting gas turbine modelling. Some important considerations whilst modelling gas turbine system such as modelling objectives, modelling methods, as well as approaches in modelling gas turbines were investigated. These give basis and mathematical background to develop a gas turbine simulated model. The behaviour of simple cycle HDGT was simulated using thermodynamic laws and operational data based on Rowen model. Simulink model is created using experimental data based on Rowen’s model, which is aimed at exploring transient behaviour of an industrial gas turbine. The results show the capability of Simulink model in capture nonlinear dynamics of the gas turbine system, although constraint to be applied for further condition monitoring studies, due to lack of some suitable relevant correlated features required by the model.
AI-based models were found to perform well in predicting gas turbines failures. These capabilities were investigated by this thesis and validated using an experimental data obtained from gas turbine engine facility. The dynamic behaviours gas turbines changes when exposed to different varieties of fuel. A diagnostics-based AI models were developed to diagnose different gas turbine engine’s failures associated with exposure to various types of fuels. The capabilities of Principal Component Analysis (PCA) technique have been harnessed to reduce the dimensionality of the dataset and extract good features for the diagnostics model development.
Signal processing-based (time-domain, frequency domain, time-frequency domain) techniques have also been used as feature extraction tools, and significantly added more correlations to the dataset and influences the prediction results obtained. Signal processing played a vital role in extracting good features for the diagnostic models when compared PCA. The overall results obtained from both PCA, and signal processing-based models demonstrated the capabilities of neural network-based models in predicting gas turbine’s failures. Further, deep learning-based LSTM model have been developed, which extract features from the time series dataset directly, and hence does not require any feature extraction tool. The LSTM model achieved the highest performance and prediction accuracy, compared to both PCA-based and signal processing-based the models.
In summary, it is concluded from this thesis that despite some challenges related to gas turbines Simulink Model for not being integrated fully for gas turbine condition monitoring studies, yet data-driven models have proven strong potentials and excellent performances on gas turbine’s CBM diagnostics. The models developed in this thesis can be used for design and manufacturing purposes on gas turbines applied to FLNG, especially on condition monitoring and fault detection of gas turbines. The result obtained would provide valuable understanding and helpful guidance for researchers and practitioners to implement robust predictive maintenance models that will enhance the reliability and availability of FLNG critical equipment.Petroleum Technology Development Funds (PTDF) Nigeri
Addressing infrastructure challenges posed by the Harwich Formation through understanding its geological origins
Variable deposits known to make up the sequence of the Harwich Formation in London have been the subject of ongoing uncertainty within the engineering industry. Current stratigraphical subdivisions do not account for the systematic recognition of individual members in unexposed ground where recovered material is usually disturbed - fines are flushed out during the drilling process and loose materials are often lost or mixed with the surrounding layers.
Most engineering problems associated with the Harwich Formation deposits are down to their unconsolidated nature and irregular cementation within layers. The consequent engineering hazards are commonly reflected in high permeability, raised groundwater pressures, ground settlements - when found near the surface and poor stability - when exposed during excavations or tunnelling operations. This frequently leads to sudden design changes or requires contingency measures during construction. All of these can result in damaged equipment, slow progress, and unforeseen costs.
This research proposes a facies-based approach where the lithological facies assigned were identified based on reinterpretation of available borehole data from various ground investigations in London, supported by visual inspection of deposits in-situ and a selection of laboratory testing including Particle Size Distribution, Optical and Scanning Electron Microscopy and X-ray Diffraction analyses.
Two ground models were developed as a result: 1st a 3D geological model (MOVE model) of the stratigraphy found within the study area that explores the influence of local structural processes controlling/affecting these sediments pre-, syn- and post- deposition and 2nd a sequence stratigraphic model (Dionisos Flow model) unveiling stratal geometries of facies at various stages of accretion. The models present a series of sediment distribution maps, localised 3D views and cross-sections that aim to provide a novel approach to assist the geotechnical industry in predicting the likely distribution of the Harwich Formation deposits, decreasing the engineering risks associated with this stratum.Open Acces
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