Flexible flow shop scheduling with stochastic processing times: A decomposition-based approach

Flexible flow shop scheduling problems are NP-hard and tend to become more complex when stochastic uncertainties are taken into consideration. Although some methods have been developed to address such problems, they remain inherently difficult to solve by any single approach. This paper presents a novel decomposition-based approach (DBA), which combines both the shortest processing time (SPT) and the genetic algorithm (GA), to minimizing the makespan of a flexible flow shop (FFS) with stochastic processing times. In the proposed DBA, a neighbouring K-means clustering algorithm is developed to firstly group the machines of an FFS into an appropriate number of machine clusters, based on their stochastic nature. Two optimal back propagation networks (BPN), corresponding to the scenarios of simultaneous and non-simultaneous job arrivals, are then selectively adopted to assign either SPT or GA to each machine cluster for sub-schedule generation. Finally, an overall schedule is generated by integrating the sub-schedules of machine clusters. Computation results show that the DBA outperforms SPT and GA alone for FFS scheduling with stochastic processing times. © 2012 Elsevier Ltd. All rights reserved.postprin

A Hybrid Bacterial Swarming Methodology for Job Shop Scheduling Environment

Optimized utilization of resources is the need of the hour in any manufacturing system. A properly planned schedule is often required to facilitate optimization. This makes scheduling a significant phase in any manufacturing scenario. The Job Shop Scheduling Problem is an operation sequencing problem on multiple machines with some operation and machine precedence constraints, aimed to find the best sequence of operations on each machine in order to optimize a set of objectives. Bacterial Foraging algorithm is a relatively new biologically inspired optimization technique proposed based on the foraging behaviour of E.coli bacteria. Harmony Search is a phenomenon mimicking algorithm devised by the improvisation process of musicians. In this research paper, Harmony Search is hybridized with bacterial foraging to improve its scheduling strategies. A proposed Harmony Bacterial Swarming Algorithm is developed and tested with benchmark Job Shop instances. Computational results have clearly shown the competence of our method in obtaining the best schedule

A decomposition based algorithm for flexible flow shop scheduling with machine breakdown

Research on flow shop scheduling generally ignores uncertainties in real-world production because of the inherent difficulties of the problem. Scheduling problems with stochastic machine breakdown are difficult to solve optimally by a single approach. This paper considers makespan optimization of a flexible flow shop (FFS) scheduling problem with machine breakdown. It proposes a novel decomposition based approach (DBA) to decompose a problem into several sub-problems which can be solved more easily, while the neighbouring K-means clustering algorithm is employed to group the machines of an FFS into a few clusters. A back propagation network (BPN) is then adopted to assign either the shortest processing time (SPT) or the genetic algorithm (GA) to each cluster to solve the sub-problems. If two neighbouring clusters are allocated with the same approach, they are subsequently merged. After machine grouping and approach assignment, an overall schedule is generated by integrating the solutions to the sub-problems. Computation results reveal that the proposed approach is superior to SPT and GA alone for FFS scheduling with machine breakdown. © 2009 IEEE.published_or_final_versionThe IEEE International Conference on Computational Intelligence for Measurement Systems and Applications (CIMSA 2009), Hong Kong, 11-13 May 2009. In Proceedings of CIMSA, 2009, p. 134-13

Energy-Aware Multi-Objective Job Shop Scheduling Optimization with Metaheuristics in Manufacturing Industries: A Critical Survey, Results, and Perspectives

In recent years, the application of artificial intelligence has been revolutionizing the manufacturing industry, becoming one of the key pillars of what has been called Industry 4.0. In this context, we focus on the job shop scheduling problem (JSP), which aims at productions orders to be carried out, but considering the reduction of energy consumption as a key objective to fulfill. Finding the best combination of machines and jobs to be performed is not a trivial problem and becomes even more involved when several objectives are taken into account. Among them, the improvement of energy savings may conflict with other objectives, such as the minimization of the makespan. In this paper, we provide an in-depth review of the existing literature on multi-objective job shop scheduling optimization with metaheuristics, in which one of the objectives is the minimization of energy consumption. We systematically reviewed and critically analyzed the most relevant features of both problem formulations and algorithms to solve them effectively. The manuscript also informs with empirical results the main findings of our bibliographic critique with a performance comparison among representative multi-objective evolutionary solvers applied to a diversity of synthetic test instances. The ultimate goal of this article is to carry out a critical analysis, finding good practices and opportunities for further improvement that stem from current knowledge in this vibrant research area.Javier Del Ser acknowledges funding support from the Basque Government (consolidated research group MATHMODE, Ref. IT1294-19). Antonio J. Nebro is supported by the Spanish Ministry of Science and Innovation via Grant PID2020-112540RB-C41 (AEI/FEDER, UE) and the Andalusian PAIDI program with Grant P18-RT-2799

Dynamic set-up rules for hybrid flow shop scheduling with parallel batching machines

An S-stage hybrid (or flexible) flow shop, with sequence-independent uniform set-up times, parallel batching machines with compatible parallel batch families (like in casting or heat treatments in furnaces, chemical or galvanic baths, painting in autoclave, etc.) has been analysed with the purpose of reducing the number of tardy jobs (and the makespan); in Graham’s notation: FPB(m_1, m_2, … , m_S)|p-batch, STsi,b|SUM(Ui). Jobs are sorted dynamically (at each new delivery); batches are closed within sliding (or rolling) time windows and processed in parallel by multiple identical machines. Computation experiments have shown the better performance on benchmarks of the two proposed heuristics based on new formulations of the critical ratio (CRsetup) considering the ratio of allowance set-up and processing time in the scheduling horizon, which improves the weighted modified operation due date rule

A Memetic Algorithm with Reinforcement Learning for Sociotechnical Production Scheduling

The following interdisciplinary article presents a memetic algorithm with applying deep reinforcement learning (DRL) for solving practically oriented dual resource constrained flexible job shop scheduling problems (DRC-FJSSP). From research projects in industry, we recognize the need to consider flexible machines, flexible human workers, worker capabilities, setup and processing operations, material arrival times, complex job paths with parallel tasks for bill of material (BOM) manufacturing, sequence-dependent setup times and (partially) automated tasks in human-machine-collaboration. In recent years, there has been extensive research on metaheuristics and DRL techniques but focused on simple scheduling environments. However, there are few approaches combining metaheuristics and DRL to generate schedules more reliably and efficiently. In this paper, we first formulate a DRC-FJSSP to map complex industry requirements beyond traditional job shop models. Then we propose a scheduling framework integrating a discrete event simulation (DES) for schedule evaluation, considering parallel computing and multicriteria optimization. Here, a memetic algorithm is enriched with DRL to improve sequencing and assignment decisions. Through numerical experiments with real-world production data, we confirm that the framework generates feasible schedules efficiently and reliably for a balanced optimization of makespan (MS) and total tardiness (TT). Utilizing DRL instead of random metaheuristic operations leads to better results in fewer algorithm iterations and outperforms traditional approaches in such complex environments.Comment: This article has been accepted by IEEE Access on June 30, 202

Multi-Objective Flexible Job Shop Scheduling Using Genetic Algorithms

Flexible Job Shop Scheduling is an important problem in the fields of combinatorial optimization and production management. This research addresses multi-objective flexible job shop scheduling problem with the objective of simultaneous minimization of: (1) makespan, (2) workload of the most loaded machine, and (3) total workload. A general-purpose, domain independent genetic algorithm implemented in a spreadsheet environment is proposed for the flexible job shop. Spreadsheet functions are used to develop the shop model. Performance of the proposed algorithm is compared with heuristic algorithms already reported in the literature. Simulation experiments demonstrated that the proposed methodology can achieve solutions that are comparable to previous approaches in terms of solution quality and computational time. Flexible job shop models presented herein are easily customizable to cater for different objective functions without changing the basic genetic algorithm routine or the spreadsheet model. Experimental analysis demonstrates the robustness, simplicity, and general-purpose nature of the proposed approach

A decomposition-based approach to flexible flow shop scheduling under stochastic setup times

Research on production scheduling under uncertainty has recently received much attention. This paper presents a novel decomposition-based approach (DBA) to flexible flow shop (FFS) scheduling under stochastic setup times. In comparison with traditional methods using a single approach, the proposed DBA combines and takes advantage of two different approaches, namely the Genetic Algorithm (GA) and the Shortest Processing Time Algorithm (SPT), to deal with uncertainty. A neighbouring K-means clustering algorithm is developed to firstly decompose an FFS into an appropriate number of machine clusters. A back propagation network (BPN) is then adopted to assign either GA or SPT to generate a sub-schedule for each machine cluster. Finally, an overall schedule is generated by integrating the sub-schedules of the machine clusters. Computation results reveal that the DBA is superior to SPT and GA alone for FFS scheduling under stochastic setup times. © 2010 IEEE.published_or_final_versionThe 5th IEEE International Conference on Intelligent Systems (IS 2010), London, UK., 7-9 July 2010. In Proceedings of the 5th IS, 2010, p. 55-6

Energy aware hybrid flow shop scheduling

Only if humanity acts quickly and resolutely can we limit global warming' conclude more than 25,000 academics with the statement of SCIENTISTS FOR FUTURE. The concern about global warming and the extinction of species has steadily increased in recent years

A decomposition-based algorithm for flexible flow shop scheduling with stochastic processing times

Best Student Paper Award of International Conference on Systems Engineering and Engineering Management 2009: Mr. Kai WangSince real manufacturing is dynamic and tends to suffer a wide range of uncertainties, research on production scheduling with uncertainty has received much more attention recently. Although various approaches have been investigated on the scheduling problem with uncertainty, this problem is still difficult to be solved optimally by any single approach, because of its inherent difficulties. This paper considers makespan optimization of a flexible flow shop (FFS) scheduling problem with stochastic processing times. It proposes a novel decomposition-based algorithm (DBA) to decompose an FFS into several clusters which can be solved more easily by different approaches. A neighbouring K-means clustering algorithm is developed to firstly group the machines of an FFS into an appropriate number of clusters, based on weighted cluster validity indices. A back propagation network (BPN) is then adopted to assign either the shortest processing time (SPT) or the genetic algorithm (GA) to generate a sub-schedule for each cluster. If two neighbouring clusters are allocated with the same approach, they are subsequently merged. After machine grouping and approach assignment, an overall schedule is generated by integrating the sub-schedules of the clusters. Computation results reveal that the proposed approach is superior to SPT and GA alone for FFS scheduling with stochastic processing times.postprintThe International Conference on Systems Engineering and Engineering Management 2009 of the World Congress on Engineering and Computer Science (WCECS 2009), San Francisco, CA., 20-22 October 2009. In Proceedings of WCECS, 2009, v. 2, p. 1050-106