Separable Nonlinear Least Squares Algorithm for Robust Kinematic Calibration of Serial Robots

Kinematic calibration of robots is an effective way to guarantee and promote their performance characteristics. There are many mature researches on kinematic calibration, and methods based on MDH model are the most common ones. However, when employing these calibration methods, it occasionally happens that the objective function cannot converge during iterations. Through analyzing robotic forward kinematics, we found out that the Cartesian coordinates of the end-point are affine to length-related MDH parameters, where linear and nonlinear parameters can be separated. Thanks to the distinctive characteristic of the MDH model, the kinematic calibration problem can be converted into a separable nonlinear least squares problem, which can further be partitioned into two subproblems: a linear least squares problem and a reduced problem involving only nonlinear parameters. Eventually, the optimal structural parameters can be identified by solving this problem iteratively. The results of numerical and experimental validations show that: 1) the robustness during identification procedure is enhanced by eliminating the partial linear structural parameters, the convergence rate is promoted from 68.98% to 100% with different deviation vector pairs; 2) the initial values to be pre-set for kinematic calibration problem are fewer and 3) fewer parameters are to be identified by nonlinear least squares regression, resulting in fewer iterations and faster convergence, where average runtime is reduced from 33.931s to 1.874s

Quaternionic Attitude Estimation with Inertial Measuring Unit for Robotic and Human Body Motion Tracking using Sequential Monte Carlo Methods with Hyper-Dimensional Spherical Distributions

This dissertation examined the inertial tracking technology for robotics and human tracking applications. This is a multi-discipline research that builds on the embedded system engineering, Bayesian estimation theory, software engineering, directional statistics, and biomedical engineering. A discussion of the orientation tracking representations and fundamentals of attitude estimation are presented briefly to outline the some of the issues in each approach. In addition, a discussion regarding to inertial tracking sensors gives an insight to the basic science and limitations in each of the sensing components. An initial experiment was conducted with existing inertial tracker to study the feasibility of using this technology in human motion tracking. Several areas of improvement were made based on the results and analyses from the experiment. As the performance of the system relies on multiple factors from different disciplines, the only viable solution is to optimize the performance in each area. Hence, a top-down approach was used in developing this system. The implementations of the new generation of hardware system design and firmware structure are presented in this dissertation. The calibration of the system, which is one of the most important factors to minimize the estimation error to the system, is also discussed in details. A practical approach using sequential Monte Carlo method with hyper-dimensional statistical geometry is taken to develop the algorithm for recursive estimation with quaternions. An analysis conducted from a simulation study provides insights to the capability of the new algorithms. An extensive testing and experiments was conducted with robotic manipulator and free hand human motion to demonstrate the improvements with the new generation of inertial tracker and the accuracy and stability of the algorithm. In addition, the tracking unit is used to demonstrate the potential in multiple biomedical applications including kinematics tracking and diagnosis instrumentation. The inertial tracking technologies presented in this dissertation is aimed to use specifically for human motion tracking. The goal is to integrate this technology into the next generation of medical diagnostic system

A novel robot calibration method with plane constraint based on dial indicator

In pace with the electronic technology development and the production technology improvement, industrial robot Give Scope to the Advantage in social services and industrial production. However, due to long-term mechanical wear and structural deformation, the absolute positioning accuracy is low, which greatly hinders the development of manufacturing industry. Calibrating the kinematic parameters of the robot is an effective way to address it. However, the main measuring equipment such as laser trackers and coordinate measuring machines are expensive and need special personnel to operate. Additionally, in the measurement process, due to the influence of many environmental factors, measurement noises are generated, which will affect the calibration accuracy of the robot. Basing on these, we have done the following work: a) developing a robot calibration method based on plane constraint to simplify measurement steps; b) employing Square-root Culture Kalman Filter (SCKF) algorithm for reducing the influence of measurement noises; c) proposing a novel algorithm for identifying kinematic parameters based on SCKF algorithm and Levenberg Marquardt (LM) algorithm to achieve the high calibration accuracy; d) adopting the dial indicator as the measuring equipment for slashing costs. The enough experiments verify the effectiveness of the proposed calibration algorithm and experimental platform

Validation and Experimental Testing of Observers for Robust GNSS-Aided Inertial Navigation

This chapter is the study of state estimators for robust navigation. Navigation of vehicles is a vast field with multiple decades of research. The main aim is to estimate position, linear velocity, and attitude (PVA) under all dynamics, motions, and conditions via data fusion. The state estimation problem will be considered from two different perspectives using the same kinematic model. First, the extended Kalman filter (EKF) will be reviewed, as an example of a stochastic approach; second, a recent nonlinear observer will be considered as a deterministic case. A comparative study of strapdown inertial navigation methods for estimating PVA of aerial vehicles fusing inertial sensors with global navigation satellite system (GNSS)-based positioning will be presented. The focus will be on the loosely coupled integration methods and performance analysis to compare these methods in terms of their stability, robustness to vibrations, and disturbances in measurements

Intelligent strategies for mobile robotics in laboratory automation

In this thesis a new intelligent framework is presented for the mobile robots in laboratory automation, which includes: a new multi-floor indoor navigation method is presented and an intelligent multi-floor path planning is proposed; a new signal filtering method is presented for the robots to forecast their indoor coordinates; a new human feature based strategy is proposed for the robot-human smart collision avoidance; a new robot power forecasting method is proposed to decide a distributed transportation task; a new blind approach is presented for the arm manipulations for the robots

Advanced Strategies for Robot Manipulators

Amongst the robotic systems, robot manipulators have proven themselves to be of increasing importance and are widely adopted to substitute for human in repetitive and/or hazardous tasks. Modern manipulators are designed complicatedly and need to do more precise, crucial and critical tasks. So, the simple traditional control methods cannot be efficient, and advanced control strategies with considering special constraints are needed to establish. In spite of the fact that groundbreaking researches have been carried out in this realm until now, there are still many novel aspects which have to be explored

Machine Learning and System Identification for Estimation in Physical Systems

In this thesis, we draw inspiration from both classical system identification and modern machine learning in order to solve estimation problems for real-world, physical systems. The main approach to estimation and learning adopted is optimization based. Concepts such as regularization will be utilized for encoding of prior knowledge and basis-function expansions will be used to add nonlinear modeling power while keeping data requirements practical.The thesis covers a wide range of applications, many inspired by applications within robotics, but also extending outside this already wide field.Usage of the proposed methods and algorithms are in many cases illustrated in the real-world applications that motivated the research.Topics covered include dynamics modeling and estimation, model-based reinforcement learning, spectral estimation, friction modeling and state estimation and calibration in robotic machining.In the work on modeling and identification of dynamics, we develop regularization strategies that allow us to incorporate prior domain knowledge into flexible, overparameterized models. We make use of classical control theory to gain insight into training and regularization while using tools from modern deep learning. A particular focus of the work is to allow use of modern methods in scenarios where gathering data is associated with a high cost.In the robotics-inspired parts of the thesis, we develop methods that are practically motivated and make sure that they are implementable also outside the research setting. We demonstrate this by performing experiments in realistic settings and providing open-source implementations of all proposed methods and algorithms

Contemporary Robotics

This book book is a collection of 18 chapters written by internationally recognized experts and well-known professionals of the field. Chapters contribute to diverse facets of contemporary robotics and autonomous systems. The volume is organized in four thematic parts according to the main subjects, regarding the recent advances in the contemporary robotics. The first thematic topics of the book are devoted to the theoretical issues. This includes development of algorithms for automatic trajectory generation using redudancy resolution scheme, intelligent algorithms for robotic grasping, modelling approach for reactive mode handling of flexible manufacturing and design of an advanced controller for robot manipulators. The second part of the book deals with different aspects of robot calibration and sensing. This includes a geometric and treshold calibration of a multiple robotic line-vision system, robot-based inline 2D/3D quality monitoring using picture-giving and laser triangulation, and a study on prospective polymer composite materials for flexible tactile sensors. The third part addresses issues of mobile robots and multi-agent systems, including SLAM of mobile robots based on fusion of odometry and visual data, configuration of a localization system by a team of mobile robots, development of generic real-time motion controller for differential mobile robots, control of fuel cells of mobile robots, modelling of omni-directional wheeled-based robots, building of hunter- hybrid tracking environment, as well as design of a cooperative control in distributed population-based multi-agent approach. The fourth part presents recent approaches and results in humanoid and bioinspirative robotics. It deals with design of adaptive control of anthropomorphic biped gait, building of dynamic-based simulation for humanoid robot walking, building controller for perceptual motor control dynamics of humans and biomimetic approach to control mechatronic structure using smart materials

ACCURACY IMPROVEMENT OF INDUSTRIAL SERIAL MANIPULATORS FOR MANUFACTURING APPLICATIONS

Modern Industrial robots are designed to be highly repeatable (< 0.1 mm) but not as globally accurate (<2 mm). Global accuracy, however, is necessary for tasks where it is not convenient to “teach” the robot the set of poses it needs to run through to perform the task. In addition, some of these tasks, like machining, may involve high time-varying external forces which cause the robot to deflect and its accuracy to suffer further. This dissertation investigates modeling and control strategies for the purpose of improving the global accuracy of the robot for manufacturing tasks including machining. First, a comparison of stiffness modeling techniques is conducted to examine when it is important to account for the structural dynamics of the robot, versus when static stiffness calibrations are sufficient. Next, a new method of performing a highly accurate state estimation of the robot end-effector by combining instantaneous inertial and pose measurements is proposed and evaluated. Finally, a new method for performing stability-prediction of closed-loop systems involving industrial manipulators and external sensors, which involves representing real-time position corrections as force inputs, is presented and evaluated.Ph.D

Autonomous Multi-Robot Soccer

The goal of this project was to design and implement software to allow humanoid robots to compete in the Standard Platform League of RoboCup, a robotic soccer competition. The various modules developed by the team addressed topics in computer vision, probabilistic localization, multi-robot coordination, and off-robot visualization. By the time of the competition, the team significantly improved the robots\u27 performance in the aforementioned topics