Componential coding in the condition monitoring of electrical machines Part 2: application to a conventional machine and a novel machine

This paper (Part 2) presents the practical application of componential coding, the principles of which were described in the accompanying Part 1 paper. Four major issues are addressed, including optimization of the neural network, assessment of the anomaly detection results, development of diagnostic approaches (based on the reconstruction error) and also benchmarking of componential coding with other techniques (including waveform measures, Fourier-based signal reconstruction and principal component analysis). This is achieved by applying componential coding to the data monitored from both a conventional induction motor and from a novel transverse flux motor. The results reveal that machine condition monitoring using componential coding is not only capable of detecting and then diagnosing anomalies but it also outperforms other conventional techniques in that it is able to separate very small and localized anomalies

An Assessment on the Non-Invasive Methods for Condition Monitoring of Induction Motors

The ability to forecast motor mechanical faults at incipient stages is vital to reducing maintenance costs, operation downtime and safety hazards. This paper synthesized the progress in the research and development in condition monitoring and fault diagnosis of induction motors. The motor condition monitoring techniques are mainly classified into two categories that are invasive and non-invasive techniques. The invasive techniques are very basic, but they have some implementation difficulties and high cost. The non-invasive methods, namely MCSA, PVA and IPA, overcome the disadvantages associated to invasive methods. This book chapter reviews the various non-invasive condition monitoring methods for diagnosis of mechanical faults in induction motor and concludes that the instantaneous power analysis (IPA) and Park vector analysis (PVA) methods are best suitable for the diagnosis of small fault signatures associated to mechanical faults. Recommendations for the future research in these areas are also presented

Advances in Electrical Machine, Power Electronic, and Drive Condition Monitoring and Fault Detection: State of the Art

© 2015 IEEE. Personal use of this material is permitted. Permissíon from IEEE must be obtained for all other uses, in any current or future media, including reprinting/republishing this material for advertisíng or promotional purposes, creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.[EN] Recently, research concerning electrical machines and drives condition monitoring and fault diagnosis has experienced extraordinarily dynamic activity. The increasing importance of these energy conversion devices and their widespread use in uncountable applications have motivated significant research efforts. This paper presents an analysis of the state of the art in this field. The analyzed contributions were published in most relevant journals and magazines or presented in either specific conferences in the area or more broadly scoped events.Riera-Guasp, M.; Antonino-Daviu, J.; Capolino, G. (2015). Advances in Electrical Machine, Power Electronic, and Drive Condition Monitoring and Fault Detection: State of the Art. IEEE Transactions on Industrial Electronics. 62(3):1746-1759. doi:10.1109/TIE.2014.2375853S1746175962

Condition monitoring of induction motors in the nuclear power station environment

The induction motor is a highly utilised electrical machine in industry, with the nuclear industry being no exception. A typical nuclear power station usually contains more than 1000 motors, where they are used in safety and non-safety application. The efficient and fault-free operation of this machine is critical to the safe and economical operation of any plant, including nuclear power stations. A comprehensive literature review was conducted that covered the functioning of the induction machine, its common faults and methods of detecting these faults. The Condition Based Maintenance framework was introduced in which condition monitoring of induction machines is an essential component. The main condition monitoring methods were explained with the main focus being on Motor Current Signature Analysis (MCSA) and the various methods associated with it. Three analysis methods were selected for further study, namely, Current Signature Analysis, Instantaneous Power Signature Analysis (IPSA) and Motor Square Current Signature Analysis (MSCSA). Essentially, the methodology used in this dissertation was to study the three common motor faults (bearings, stator and rotor cage) in isolation and compare the results to that of the healthy motor of the same type. The test loads as well as fault severity were varied where possible to investigate its effect on the fault detection scheme. The data was processed using an FFT based algorithm programed in MATLAB. The results of the study of the three spectral analysis techniques showed that no single technique is able to detect motor faults under all tested circumstances. The MCSA technique proved the most capable of the three techniques as it was able to detect faults under most conditions, but generally suffered poor results in inverter driven motor applications. The IPSA and MSCSA techniques performed selectively when compared to MCSA and were relatively successful when detecting the mechanical faults. The fact that the former techniques produce results at unique points in the spectrum would suggest that they are more suitable for verifying results. As part of a comprehensive condition monitoring scheme, as required by a large population of the motors on a nuclear power station, the three techniques presented in this study could readily be incorporated into the Condition Based Maintenance framework where the strengths of each could be exploited

Current-Based Detection of Mechanical Unbalance in an Induction Machine Using Spectral Kurtosis with Reference

This article explores the design, on-line, of an electrical machine’s healthy reference by means of statistical tools. The definition of a healthy reference enables the computation of normalized fault indicators whose value is independent of the system’s characteristics. This is a great advantage when diagnosing a broad range of systems with different power, coupling, inertia, load, etc. In this paper, an original method called spectral kurtosis with reference is presented in order to designa system’s healthy reference. Its principle is first explained on asynthetic signal. This approach is then evaluated for mechanicalunbalance detection in an induction machine using the stator currents instantaneous frequency. The normalized behaviour ofthe proposed indicator is then confirmed for different operatingconditions and its robustness with respect to load variationsis demonstrated. Finally, the advantages of using a statisticalindicator based on a healthy reference compared to a raw faultsignature are discussed

Trends in Fault Diagnosis for Electrical Machines

[EN] The fault diagnosis of rotating electrical machines has received an intense amount of research interest during the last 30 years. Reducing maintenance costs and preventing unscheduled downtimes, which result in losses of production and financial incomes, are the priorities of electrical drives manufacturers and operators. In fact, both correct diagnosis and early detection of incipient faults lead to fast unscheduled maintenance and short downtime for the process under consideration. They also prevent the harmful and sometimes devastating consequences of faults and failures. This topic has become far more attractive and critical as the population of electric machines has greatly increased in recent years. The total number of operating electrical machines in the world was around 16.1 billion in 2011, with a growth rate of about 50% in the last five years [1].Henao, H.; Capolino, G.; Fernández-Cabanas, M.; Filippetti, F.; Bruzzese, C.; Strangas, E.; Pusca, R.... (2014). Trends in Fault Diagnosis for Electrical Machines. IEEE Industrial Electronics Magazine. 8(2):31-42. doi:10.1109/MIE.2013.2287651S31428

EEMD-based windturbinebearingfailuredetectionusing the generatorstatorcurrenthomopolarcomponent

International audienceFailure detection has always been a demanding task in the electrical machines community; it has become more challenging in wind energy conversion systems because sustainability and viability of wind farms are highly dependent on the reduction of the operational and maintenance costs. Indeed the most efficient way of reducing these costs would be to continuously monitor the condition of these systems. This allows for early detection of the generator health degeneration, facilitating a proactive response, minimizing downtime, and maximizing productivity. This paper provides then an assessment of a failure detection techniques based on the homopolar component of the generator stator current and attempts to highlight the use of the ensemble empirical mode decomposition as a tool for failure detection in wind turbine generators for stationary and non stationary cases

A Review of Modeling and Diagnostic Techniques for Eccentricity Fault in Electric Machines

Research on the modeling and fault diagnosis of rotor eccentricities has been conducted during the past two decades. A variety of diagnostic theories and methods have been proposed based on different mechanisms, and there are reviews following either one type of electric machines or one type of eccentricity. Nonetheless, the research routes of modeling and diagnosis are common, regardless of machine or eccentricity types. This article tends to review all the possible modeling and diagnostic approaches for all common types of electric machines with eccentricities and provide suggestions on future research roadmap. The paper indicates that a reliable low-cost non-intrusive real-time online visualized diagnostic method is the trend. Observer-based diagnostic strategies are thought promising for the continued research

Machine Health Monitoring and Fault Diagnosis Techniques Review in Industrial Power-Line Network

The machinery arrangements in industrial environment normally consist of motors of diverse sizes and specifications that are provided power and connected with common power-bus. The power-line could be act as a good source for travelling the signal through power-line network and this can be leave a faulty symptom while inspection of motors. This influence on other neighbouring motors with noisy signal that may present some type of fault condition in healthy motors. Further intricacy arises when this type of signal is propagated on power-line network by motors at different slip speeds, power rating and many faulty motors within the network. This sort of convolution and diversification of signals from multiple motors makes it challenging to measure and accurately relate to a certain motor or specific fault. This chapter presents a critical literature review analysis on machine-fault diagnosis and its related topics. The review covers a wide range of recent literature in this problem domain. A significant related research development and contribution of different areas regarding fault diagnosis and traceability within power-line networks will be discussed in detail throughout this chapter