Simulation for Product Driven Systems

Due to globalisation, companies have to become more and more agile in order to face demand fluctuations and growing customisation needs. Indeed, the mass production market moves to a mass customization one, which could be defined as the production of a wide variety of end products at a low unit cost. During last years, many efforts have been done in order to improve operating system reactivity (with the Flexible Manufacturing initiative for example), but the manufacturing decision process did not really change, and then doesn't enable to fully make the most of these new operating system skills. Facing these new trends, a lot of new research works are focusing on identification technologies, like Auto-ID, biometry or vision ones. Radio Frequency Identification technology (RFID) represents a quick and safe way to track products, opening the way of linking informational and physical flows, and providing an accurate, real time vision of the shop floor. These new technologies appear like a catalyst to change the fifty years old way of controlling production through traditional MRP² systems

Skill-based reconfiguration of industrial mobile robots

Caused by a rising mass customisation and the high variety of equipment versions, the exibility of manufacturing systems in car productions has to be increased. In addition to a exible handling of production load changes or hardware breakdowns that are established research areas in literature, this thesis presents a skill-based recon guration mechanism for industrial mobile robots to enhance functional recon gurability. The proposed holonic multi-agent system is able to react to functional process changes while missing functionalities are created by self-organisation. Applied to a mobile commissioning system that is provided by AUDI AG, the suggested mechanism is validated in a real-world environment including the on-line veri cation of the recon gured robot functionality in a Validity Check. The present thesis includes an original contribution in three aspects: First, a recon - guration mechanism is presented that reacts in a self-organised way to functional process changes. The application layer of a hardware system converts a semantic description into functional requirements for a new robot skill. The result of this mechanism is the on-line integration of a new functionality into the running process. Second, the proposed system allows maintaining the productivity of the running process and exibly changing the robot hardware through provision of a hardware-abstraction layer. An encapsulated Recon guration Holon dynamically includes the actual con guration each time a recon guration is started. This allows reacting to changed environment settings. As the resulting agent that contains the new functionality, is identical in shape and behaviour to the existing skills, its integration into the running process is conducted without a considerable loss of productivity. Third, the suggested mechanism is composed of a novel agent design that allows implementing self-organisation during the encapsulated recon guration and dependability for standard process executions. The selective assignment of behaviour-based and cognitive agents is the basis for the exibility and e ectiveness of the proposed recon guration mechanism

Многоцелевая модель смешанного целочисленного программирования для построения и оптимизации многоэшелонной сети постановок

Застосовується змішане лінійне цілочислове програмування до побудови багатоешелонної мережі поставок (SCN) за допомогою оптимізації перевезень і розподілу в SCN. Запропонована модель дозволяє враховувати багато задач SCN за допомогою розгляду загальних витрат на транспортування і місткості всіх ешелонів. У модель включено три різні цільові функції: перша – мінімізує повні вартості перевезень між усіма ешелонами; друга – мінімізує витрати від збереження і вартості замовлення в центрах розподілу (DCs), а остання цільова функція мінімізує зайву і невикористану потужність заводів і DCs.This paper applies a mixed integer linear programming to designing a multi echelon supply chain network (SCN) via optimizing commodity transportation and distribution of a SCN. Proposed model attempts to aim multi objectives of SCN by considering total transportation costs and capacities of all echelons. The model composed of three different objective functions. The first one is minimizing the total transportation costs between all echelons. Second one is minimizing of holding and ordering costs in distribution centers (DCs) and the last objective function is minimizing the unnecessary and unused capacity of plants and DCs.Применяется смешанное линейное целочисленное программирование к построению многоэшелонной сети поставок (SCN) посредством оптимизации перевозок и распределения в SCN. Предложенная модель позволяет учесть многие задачи SCN посредством рассмотрения общих затрат на транспортировку и емкостей всех эшелонов. В модель включены три различные целевые функции: первая – минимизирует полные стоимости перевозок между всеми эшелонами; вторая – минимизирует затраты от сохранения и стоимости заказа в центрах распределения (DCs), а последняя целевая функция минимизирует излишнюю и неиспользованную способность заводов и DCs

Advances in Robotics, Automation and Control

The book presents an excellent overview of the recent developments in the different areas of Robotics, Automation and Control. Through its 24 chapters, this book presents topics related to control and robot design; it also introduces new mathematical tools and techniques devoted to improve the system modeling and control. An important point is the use of rational agents and heuristic techniques to cope with the computational complexity required for controlling complex systems. Through this book, we also find navigation and vision algorithms, automatic handwritten comprehension and speech recognition systems that will be included in the next generation of productive systems developed by man

Agent-based manufacturing — review and expert evaluation

The advent of smart manufacturing and the exposure to a new generation of technological enablers have revolutionized the way manufacturing process is carried out. Cyber-Physical Production Systems (CPPS) are introduced as main actors of this manufacturing shift. They are characterized for having high levels of communication, integration and computational capabilities that led them to a certain level of autonomy. Despite the high expectations and vision of CPPS, it still remains an exploratory topic. Multi-Agent Systems (MAS) have been widely used by software engineers to solve traditional computing problems, e.g., banking transactions. Because of their high levels of distribution and autonomous capabilities, MAS have been considered by the research community as a good solution to design and implement CPPS. This work first introduces a collection of requirements and characteristics of smart manufacturing. A comprehensive review of various research applications is presented to understand the current state of the art and the application of agent technology in manufacturing. Considering the smart manufacturing requirements and current research application, a SWOT analysis was formulated which identifies pros and cons of the implementation of agents in industry. The SWOT analysis was further validated by an industrial expert evaluation and the main findings and discussion of the results are presented

Réduction du comportement myope dans le contrôle des FMS : une approche semi-hétérarchique basée sur la simulation-optimisation

Heterarchical-based control for flexible manufacturing systems (FMS) localizes control capabilities in decisional entities (DE), resulting in highly reactive and low complex control architectures. However, these architectures present myopic behavior since DEs have limited visibility of other DEs and their behavior, making difficult to ensure certain global performance. This dissertation focuses on reducing myopic behavior. At first, a definition and a typology of myopic behavior in FMS is proposed. In this thesis, myopic behavior is dealt explicitly so global performance can be improved. Thus, we propose a semi-heterarchical architecture in which a global decisional entity (GDE) deals with different kinds of myopic decisions using simulation-based optimization (SbOs). Different optimization techniques can be used so myopic decisions can be dealt individually, favoring GDE modularity. Then, the SbOs can adopt different roles, being possible to reduce myopic behavior in different ways. More, it is also possible to grant local decisional entities with different autonomy levels by applying different interaction modes. In order to balance reactivity and global performance, our approach accepts configurations in which some myopic behaviors are reduced and others are accepted. Our approach was instantiated to control the assembly cell at Valenciennes AIPPRIMECA center. Simulation results showed that the proposed architecture reduces myopic behavior whereby it strikes a balance between reactivity and global performance. The real implementation on the assembly cell verified the effectiveness of our approach under realistic dynamic scenarios, and promising results were obtained.Le contrôle hétérarchique des systèmes de production flexibles (FMS) préconise un contrôle peu complexe et hautement réactif supporté par des entités décisionnelles locales (DEs). En dépit d'avancées prometteuses, ces architectures présentent un comportement myope car les DEs ont une visibilité informationnelle limitée sue les autres DEs, ce qui rend difficile la garantie d'une performance globale minimum. Cette thèse se concentre sur les approches permettant de réduire cette myopie. D'abord, une définition et une typologie de cette myopie dans les FMS sont proposées. Ensuite, nous proposons de traiter explicitement le comportement myope avec une architecture semi-hétérarchique. Dans celle-ci, une entité décisionnelle globale (GDE) traite différents types de décisions myopes à l'aide des différentes techniques d'optimisation basée sur la simulation (SbO). De plus, les SbO peuvent adopter plusieurs rôles, permettant de réduire le comportement myope de plusieurs façons. Il est également possible d'avoir plusieurs niveaux d'autonomie en appliquant différents modes d'interaction. Ainsi, notre approche accepte des configurations dans lesquelles certains comportements myopes sont réduits et d'autres sont acceptés. Notre approche a été instanciée pour contrôler la cellule flexible AIP- PRIMECA de l'Université de Valenciennes. Les résultats des simulations ont montré que l'architecture proposée peut réduire les comportements myopes en établissant un équilibre entre la réactivité et la performance globale. Des expérimentations réelles ont été réalisées sur la cellule AIP-PRIMECA pour des scenarios dynamiques et des résultats prometteurs ont été obtenus

An integrative framework for cooperative production resources in smart manufacturing

Under the push of Industry 4.0 paradigm modern manufacturing companies are dealing with a significant digital transition, with the aim to better address the challenges posed by the growing complexity of globalized businesses (Hermann, Pentek, & Otto, Design principles for industrie 4.0 scenarios, 2016). One basic principle of this paradigm is that products, machines, systems and business are always connected to create an intelligent network along the entire factory\u2019s value chain. According to this vision, manufacturing resources are being transformed from monolithic entities into distributed components, which are loosely coupled and autonomous but nevertheless provided of the networking and connectivity capabilities enabled by the increasingly widespread Industrial Internet of Things technology. Under these conditions, they become capable of working together in a reliable and predictable manner, collaborating among themselves in a highly efficient way. Such a mechanism of synergistic collaboration is crucial for the correct evolution of any organization ranging from a multi-cellular organism to a complex modern manufacturing system (Moghaddam & Nof, 2017). Specifically of the last scenario, which is the field of our study, collaboration enables involved resources to exchange relevant information about the evolution of their context. These information can be in turn elaborated to make some decisions, and trigger some actions. In this way connected resources can modify their structure and configuration in response to specific business or operational variations (Alexopoulos, Makris, Xanthakis, Sipsas, & Chryssolouris, 2016). Such a model of \u201csocial\u201d and context-aware resources can contribute to the realization of a highly flexible, robust and responsive manufacturing system, which is an objective particularly relevant in the modern factories, as its inclusion in the scope of the priority research lines for the H2020 three-year period 2018-2020 can demonstrate (EFFRA, 2016). Interesting examples of these resources are self-organized logistics which can react to unexpected changes occurred in production or machines capable to predict failures on the basis of the contextual information and then trigger adjustments processes autonomously. This vision of collaborative and cooperative resources can be realized with the support of several studies in various fields ranging from information and communication technologies to artificial intelligence. An update state of the art highlights significant recent achievements that have been making these resources more intelligent and closer to the user needs. However, we are still far from an overall implementation of the vision, which is hindered by three major issues. The first one is the limited capability of a large part of the resources distributed within the shop floor to automatically interpret the exchanged information in a meaningful manner (semantic interoperability) (Atzori, Iera, & Morabito, 2010). This issue is mainly due to the high heterogeneity of data model formats adopted by the different resources used within the shop floor (Modoni, Doukas, Terkaj, Sacco, & Mourtzis, 2016). Another open issue is the lack of efficient methods to fully virtualize the physical resources (Rosen, von Wichert, Lo, & Bettenhausen, 2015), since only pairing physical resource with its digital counterpart that abstracts the complexity of the real world, it is possible to augment communication and collaboration capabilities of the physical component. The third issue is a side effect of the ongoing technological ICT evolutions affecting all the manufacturing companies and consists in the continuous growth of the number of threats and vulnerabilities, which can both jeopardize the cybersecurity of the overall manufacturing system (Wells, Camelio, Williams, & White, 2014). For this reason, aspects related with cyber-security should be considered at the early stage of the design of any ICT solution, in order to prevent potential threats and vulnerabilities. All three of the above mentioned open issues have been addressed in this research work with the aim to explore and identify a precise, secure and efficient model of collaboration among the production resources distributed within the shop floor. This document illustrates main outcomes of the research, focusing mainly on the Virtual Integrative Manufacturing Framework for resources Interaction (VICKI), a potential reference architecture for a middleware application enabling semantic-based cooperation among manufacturing resources. Specifically, this framework provides a technological and service-oriented infrastructure offering an event-driven mechanism that dynamically propagates the changing factors to the interested devices. The proposed system supports the coexistence and combination of physical components and their virtual counterparts in a network of interacting collaborative elements in constant connection, thus allowing to bring back the manufacturing system to a cooperative Cyber-physical Production System (CPPS) (Monostori, 2014). Within this network, the information coming from the productive chain can be promptly and seamlessly shared, distributed and understood by any actor operating in such a context. In order to overcome the problem of the limited interoperability among the connected resources, the framework leverages a common data model based on the Semantic Web technologies (SWT) (Berners-Lee, Hendler, & Lassila, 2001). The model provides a shared understanding on the vocabulary adopted by the distributed resources during their knowledge exchange. In this way, this model allows to integrate heterogeneous data streams into a coherent semantically enriched scheme that represents the evolution of the factory objects, their context and their smart reactions to all kind of situations. The semantic model is also machine-interpretable and re-usable. In addition to modeling, the virtualization of the overall manufacturing system is empowered by the adoption of an agent-based modeling, which contributes to hide and abstract the control functions complexity of the cooperating entities, thus providing the foundations to achieve a flexible and reconfigurable system. Finally, in order to mitigate the risk of internal and external attacks against the proposed infrastructure, it is explored the potential of a strategy based on the analysis and assessment of the manufacturing systems cyber-security aspects integrated into the context of the organization\u2019s business model. To test and validate the proposed framework, a demonstration scenarios has been identified, which are thought to represent different significant case studies of the factory\u2019s life cycle. To prove the correctness of the approach, the validation of an instance of the framework is carried out within a real case study. Moreover, as for data intensive systems such as the manufacturing system, the quality of service (QoS) requirements in terms of latency, efficiency, and scalability are stringent, an evaluation of these requirements is needed in a real case study by means of a defined benchmark, thus showing the impact of the data storage, of the connected resources and of their requests

Software Systems Engineering for Cyber Physical Production Systems

This project solves the problem of easy adaption and usage of CPPS by small scale industries, With this project it has been tried to develop a methodology of requirement engineering for CPPS system and finally the whole system. We have developed the approach right from requirement engineering to mapping into IEC61499 function blocks and then to deployment to a physical devices. This work can be a good foundation and support for scientific communities or industialist to easily implement requirement engineering of a small scale systems for CPPS and thus build a 21st century production system with this and reap its enormous benefits.Cyber physical production systems are the future of production systems not only in europe but in the entire world. It brings with itself huge benefits and popularly attributes to Industry 4.0 also. These are automated systems where physical systems are monitored and controlled by computer based algorithms in real time. Traditional systems have certain disadvantages and are limited in terms of hours of operation as it is governed by manpowers and the type of products that can be produced without making much changes in the production configuration and the speed of production of products. In europe, a lot of research is going on, particularly in germany and in the United states too for upgrading major physical systems and manufacturing systems. Some examples of such systems are smart factory, smart grid, autonomous automobile systems, automatic pilot avionics, robotics systems etc. The main goal of this thesis is to define a set of methodologies for easing the process of implementation of the CPPS(cyber physical production systems) system on small and medium industries so that the adoption rate for such industries can be high. There is no methodology yet particularly for CPPS systems for small and medium industries, although we have methodologies in place for large industries. In order to do so, first study was done for challenges in developing a requirement engineering process in section 3 and how it is different from a typical software system. An approach has been developed based on existing information available on large systems and CPPS and some software engineering frameworks like MODAF and TOGAF. A proposal for the process and some diagrams and tools has been made in section 4. To validate the proposed approach we have taken a synthetic test case of a pizza production system and implemented all the approaches to transform it into a cyber physical production system right from requirement and UML diagrams to the final function block approach. With this set of approaches,there is now a basis for software development methodology for small and medium industries particularly. With these approaches the adoption rate can be really high for such industries bringing out traditional industries more to the 21st century forefront