A Survey on Bottelneck Analysis for Industrial Production

Manufacturing systems have evolved rapidly since their inception and this transformation is expected to continue in a pursuit of optimum utility. A fixed sequence of machine tools connected by an automated material handling system for mass production of a small family of complex parts (several million parts per year). Bottelnecks have several benefits. They require less manpower and space. They ensure low work in progress and lower lead time. Bottelnecks are employed for mass production of a fixed product or a very narrow range of product variants. This paper discuss about different bottleneck balancing problem, process planning and line configuration. For optimize bottleneck is must to be design features of the product are grouped and machining operations are sequenced in an optimal manner. The objective is to find out problem and possible solution on the handling time fraction of the cycle time consisting mainly of orientation change time and tool change time in different bottleneck sequencing, which is used by industrial production

Open-Source, Open-Architecture SoftwarePlatform for Plug-InElectric Vehicle SmartCharging in California

This interdisciplinary eXtensible Building Operating System–Vehicles project focuses on controlling plug-in electric vehicle charging at residential and small commercial settings using a novel and flexible open-source, open-architecture charge communication and control platform. The platform provides smart charging functionalities and benefits to the utility, homes, and businesses.This project investigates four important areas of vehicle-grid integration research, integrating technical as well as social and behavioral dimensions: smart charging user needs assessment, advanced load control platform development and testing, smart charging impacts, benefits to the power grid, and smart charging ratepayer benefits

Locational-based Coupling of Electricity Markets: Benefits from Coordinating Unit Commitment and Balancing Markets

We formulate a series of stochastic models for committing and dispatching electric generators subject to transmission limits. The models are used to estimate the benefits of electricity locational marginal pricing (LMP) that arise from better coordination of day-ahead commitment decisions and real-time balancing markets in adjacent power markets when there is significant uncertainty in demand and wind forecasts. The unit commitment models optimise schedules under either the full set of network constraints or a simplified net transfer capacity (NTC) constraint, considering the range of possible real-time wind and load scenarios. The NTC-constrained model represents the present approach for limiting day-ahead electricity trade in Europe. A subsequent redispatch model then creates feasible real-time schedules. Benefits of LMP arise from decreases in expected start-up and variable generation costs resulting from consistent consideration of the full set of network constraints both day-ahead and in real-time. Meanwhile, using LMP to coordinate adjacent balancing markets provides benefits because it allows intermarket flow schedules to be adjusted in real-time in response to changing conditions. These models are applied to a stylised four-node network, examining the effects of varying system characteristics on the magnitude of the locational-based unit commitment benefits and the benefits of intermarket balancing. Although previous www.eprg.group.cam.ac.uk EPRG WORKING PAPER studies have examined the benefits of LMP, these usually examine one specific system, often without a discussion of the sources of these benefits, and with simplifying assumptions about unit commitment. We conclude that both categories of benefits are situation dependent, such that small parameter changes can lead to large changes in expected benefits. Although both can amount to a significant percentage of operating costs, we find that the benefits of balancing market coordination are generally larger than the unit commitment benefits

Research Trends and Outlooks in Assembly Line Balancing Problems

This paper presents the findings from the survey of articles published on the assembly line balancing problems (ALBPs) during 2014-2018. Before proceeding a comprehensive literature review, the ineffectiveness of the previous ALBP classification structures is discussed and a new classification scheme based on the layout configurations of assembly lines is subsequently proposed. The research trend in each layout of assembly lines is highlighted through the graphical presentations. The challenges in the ALBPs are also pinpointed as a technical guideline for future research works

Production Optimization in Single Line Process by Simulation of Transfer Lines

Plant Simulation software permits the simulation and optimisation of production systems and processes. using Plant Simulation, you'll optimize material flow, resource utilization and supplying for all levels of plant designing from global production facilities, through native plants, to specific lines. Plant Simulation analysis tools allow simple interpretation of simulation results. statistical analysis, graphs and charts show the use of buffers, machines and personnel. you'll generate in depth statistics and charts to support dynamic analysis of performance parameters as well as line employment, breakdowns, idle and repair time and proprietary key performance factors. To optimize the performance of existing production systems by taking measures that are verified in a very simulation environment before implementation. The parameters of every method that affects the productivity and that is taken into account as focus of productivity improvement. Keywords- SIM, PLM, Transfer Line, Productio

Blending modelling in a process manufacturing system

integer programming;manufacturing;blending;production

A systematic grey-box modeling methodology via data reconciliation and SOS constrained regression

Producción CientíficaDeveloping the so-called grey box or hybrid models of limited complexity for process systems is the cornerstone in advanced control and real-time optimization routines. These models must be based on fundamental principles and customized with sub-models obtained from process experimental data. This allows the engineer to transfer the available process knowledge into a model. However, there is still a lack of a flexible but systematic methodology for grey-box modeling which ensures certain coherence of the experimental sub-models with the process physics. This paper proposes such a methodology based in data reconciliation (DR) and polynomial constrained regression. A nonlinear optimization of limited complexity is to be solved in the DR stage, whereas the proposed constrained regression is based in sum-of-squares (SOS) convex programming. It is shown how several desirable features on the polynomial regressors can be naturally enforced in this optimization framework. The goodnesses of the proposed methodology are illustrated through: (1) an academic example and (2) an industrial evaporation plant with real experimental data.Ministerio de Economía, Industria y Competitividad (grant DPI2016-81002-R

A design of DSS for mass production machining systems

http://bulletin.pan.pl/(57-3)265.pdfInternational audienceIn this paper, we present a decision support tool (DSS) for preliminary design of transfer machines with rotary or mobile tables. In these transfer machines, the machining operations are executed on working positions equipped by standard multi-spindle heads. A part is sequentially machined on m working positions and is moved from one position to the next using a rotary or a mobile table. The operations are grouped into blocks, where the operations of the same block are simultaneously performed by one multi-spindle head. At the preliminary design stage, the goal is to select the number of working positions and to decide which spindle heads will be installed minimizing the machine cost while respecting a given production rate. The paper presents the overall approach and depicts mathematical and decision-support methods developed and implemented in a software for the optimization of preliminary design (or reconfiguration) of such machining systems