Self-folding 3D micro antennas for implantable medical devices

Tese de Doutoramento em Engenharia Biomédica.Recent advances in device miniaturization have been enabling smart and small implantable medical devices. These are often powered by bulky batteries whose dimensions represent one of the major bottlenecks on further device miniaturization. However, alternative powering methods, such as electromagnetic waves, do not rely on stored energy and are capable of providing high energy densities per unit of area, thus increasing the potential for device miniaturization. Hence, we envision an implanted medical device with an integrated miniaturized antenna, capable of receiving a radiofrequency signal from an exterior source, and converting it to a DC signal, thus enabling remote powering. This thesis addresses the analysis, design, fabrication and characterization of novel 3D micro antennas that can be integrated on 500 × 500 × 500 μm3 cubic devices, and used for wireless power transfer purposes. The analysis is built upon the theory of electrically small antennas in lossy media, and the antenna design takes into consideration miniaturization techniques which are compatible with the antenna fabrication process. For the antenna fabrication, a methodology that combines conventional planar photolithography techniques and self-folding was used. While photolithography allows the easy patterning of virtually every desired planar antenna configuration with reproducible feature precision, and the flexibility to easily and precisely change the antenna geometry and size, self-folding allows assembly of the fabricated planar patterns into a 3D structure in a highly parallel and scalable manner. After fabrication, we characterized the fabricated antennas by measuring their S-parameters and radiation patterns, demonstrating their efficacy at 2 GHz when immersed in dispersive media such as water. This step required the development and test of multiple characterization setups based on connectors, RF probes and transmission lines and the use of an anechoic chamber. Moreover, we successfully show that the antennas can wireless transfer energy to power an LED, highlighting a proof of concept for practical applications. Our findings suggest that self-folding micro antennas could provide a viable solution for powering tiny micro devices.Os recentes avanços das tecnologias de miniaturização têm permitido o desenvolvimento de dispositivos médicos implantáveis inteligentes e mais pequenos. Estes são muitas vezes alimentados por baterias volumosas cujas dimensões limitam o nível de miniaturização alcançável por um micro dispositivo. No entanto, existem formas alternativas de alimentar estes dispositivos que não dependem de energia armazenada, tais como ondas eletromagnéticas, que são capazes de providenciar uma elevada densidade de energia por unidade de área, aumentando assim o potencial de miniaturização dos dispositivos. Desta forma, visionamos um dispositivo médico implantado, com uma antena miniaturizada e integrada, capaz de receber um sinal de rádio frequência a partir de uma fonte externa, e convertê-lo num sinal DC, permitindo assim a alimentação remota do aparelho. Esta tese apresenta a análise, desenho, fabrico e caracterização de micro antenas 3D, passíveis de serem integradas em micro dispositivos cúbicos (500 × 500 × 500 μm3), e utilizadas para fins de transferência de energia sem fios. A análise assenta na teoria das antenas eletricamente pequenas em meios com perdas, e o design da antena considera técnicas de miniaturização de antenas. Para o fabrico da antena foi utilizada uma metodologia que combina técnicas de fotolitografia planar e auto-dodragem (self-folding). Enquanto a fotolitografia permite a padronização de virtualmente todos os tipos de configurações planares de forma precisa, reprodutível, e com a flexibilidade para se mudar rapidamente a geometria e o tamanho da antena, o self-folding permite a assemblagem dos painéis planares fabricados numa estrutura 3D. Depois do fabrico, as antenas foram caracterizadas medindo os seus parâmetros S e diagramas de radiação, demonstrando a sua eficácia a 2 GHz quando imersas num meio dispersivo, tal como água. Esta etapa exigiu o desenvolvimento e teste de várias setups de caracterização com base em conectores, sondas de RF e linhas de transmissão, e ainda o uso de uma câmara anecóica. Além disso, mostramos com sucesso que as micro antenas podem receber e transferir o energia para um LED acendendo-o, destacando assim esta prova de conceito para aplicações práticas. Os nossos resultados sugerem que estas micro antenas auto-dobráveis podem fornecer uma solução viável para alimentar micro dispositivos implantáveis muito pequenos.Fundação para a Ciência e a Tecnologia (FCT) bolsa SFRH/BD/63737/2009

A Transcutaneous Data and Power Transfer System for Osteogenesis Monitoring Sensors

Implant devices are widely used in health care applications such as life support systems, patient rehabilitation devices and patient monitoring devices. Medical implants have enabled physicians to obtain relevant real time information regarding an organ, or a site of interest with in the body and suggest treatment accordingly. In some cases, the position of the implant within the body or threats of infections prevents wired communication techniques to extract information from the implant. Wireless communication is the alternative in such cases. Distraction osteogenesis is one such application where wireless communication can be established with callus growth monitoring sensors to obtain bone growth data and activate distraction device. As a solution for wireless communication, the computational design, fabrication and testing of a spiral antenna that can operate in the 401-406 MHz Medical Implant Communication Services (MICS) band is detailed. The proposed system uses ZL70103 MICS band transceiver from Microsemi Corporation and enables wireless communication with the implant. Antenna is tested in an in-vivo system that makes use of biomimetic material and pig femur bone to mimic an application environment. Power requirements for the implant actuator system that performs distraction cannot be satisfied by a single battery. Percutaneous wires for powering the implant poses threats of infection and frequent surgeries for battery replacement alters patient’s immune systems. Wireless charging is viable solution in this case. A short range inductive power transfer system prototype is designed and tested on a custom testbed to analyze the power transfer efficiency with change in distance

Stepper microactuators driven by ultrasonic power transfer

Advances in miniature devices for biomedical applications are creating ever-increasing requirements for their continuous, long lasting, and reliable energy supply, particularly for implanted devices. As an alternative to bulky and cost inefficient batteries that require occasional recharging and replacement, energy harvesting and wireless power delivery are receiving increased attention. While the former is generally only suited for low-power diagnostic microdevices, the latter has greater potential to extend the functionality to include more energy demanding therapeutic actuation such as drug release, implant mechanical adjustment or microsurgery. This thesis presents a novel approach to delivering wireless power to remote medical microdevices with the aim of satisfying higher energy budgets required for therapeutic functions. The method is based on ultrasonic power delivery, the novelty being that actuation is powered by ultrasound directly rather than via piezoelectric conversion. The thesis describes a coupled mechanical system remotely excited by ultrasound and providing conversion of acoustic energy into motion of a MEMS mechanism using a receiving membrane coupled to a discrete oscillator. This motion is then converted into useful stepwise actuation through oblique mechanical impact. The problem of acoustic and mechanical impedance mismatch is addressed. Several analytical and numerical models of ultrasonic power delivery into the human body are developed. Major design challenges that have to be solved in order to obtain acceptable performance under specified operating conditions and with minimum wave reflections are discussed. A novel microfabrication process is described, and the resulting proof-of-concept devices are successfully characterized.Open Acces