Analysis of no-wait flow shop scheduling problems and solving with hybrid scatter search method

Beklemesiz Akış Tipi Çizelgeleme (BATÇ), pratik uygulamalarından dolayı kapsamlı bir araştırma alanıdır. BATÇ problemlerinde işler, makinelerde kesintisiz olarak işlem görmek zorundadır. Bir işin tüm makinelerde işlenme süresi boyunca, makineler bekleyebilir fakat işler kesintisiz olarak işlenmelidir. Amaç ise makinelerin boşta bekleme süresini en aza indirmektir. BATÇ problemlerinin çoğunluğunda toplam gecikmenin ve maksimum tamamlanma zamanının minimizasyonu olmak üzere, iki performans ölçüsü göz önünde bulundurulur. Literatürde, son yirmi beş yılda BATÇ ile ilgili yapılan çalışmalar analiz edilmiştir. BATÇ problemlerinin çözümü ile ilgili geliştirilen kesin ve yaklaşık çözüm veren yöntemler incelenmiştir. Literatürde 1 ve 2 makineli problemler için optimum çözüm veren matematiksel yöntemler bulunurken, 3 ve daha fazla makineli problemler için standart zamanda optimum çözüm veren bir yöntem bulunmamaktadır. Kabul edilebilir bir süre içerisinde m makine içeren problemlere optimum ya da optimuma yakın çözümler üretebilmek için sezgisel ve meta sezgisel yöntemler geliştirilmektedir. Bu çalışmada, BATÇ problemlerinin çözümü için Hibrit Dağınık Arama (HDA) yöntemi önerilmiştir. Önerilen yöntem, literatürde iyi bilinen kıyaslama problemleri yardımı ile test edilmiştir. Elde edilen sonuçlar, Hibrit Uyarlanabilir Öğrenme Yaklaşım (HUÖY) algoritması ve Hibrit Karınca Kolonileri Optimizasyon (HKKO) algoritması ile kıyaslanmıştır. Amaç fonksiyonu olarak maksimum tamamlanma zamanının minimizasyonu seçilmiştir. Elde edilen çözüm sonuçları, önerilen HDA yönteminin BATÇ problemlerinin çözümünde etkili olduğunu göstermiştir.No-wait flow shop (NWFS) is extensively research area due to its practical applications. In NWFS, jobs are processed in machines without interruption. During the schedule period, machines can wait, but jobs cannot wait. The aim is to minimize the idle time for machines. The majority of NWFS, two performance measures are consid-ered: minimization of total delay and minimization of the makespan. The researches on the NWFS in the last twenty-five years have been analysed from the literature. The methods developed for the solution of the NWFS, which give exact and approximate solutions, have been examined. While there are mathematical methods that give optimum solutions for 1 and 2 machine problems in the literature, there is no method that provides optimum solutions in standard time for problems with 3 or more machines. The difference methods are developed in order to produce optimum or near-optimum solutions to m-machine problems in an acceptable time. A Hybrid Scatter Search Method (HSSM) is proposed for solving the NWFS. The developed HSSM tested with the well-known benchmarking instances in the literature. The results obtained were compared with the Hybrid Adaptive Learning Approach algorithm and the Hybrid Ant Colonies Optimization algorithm. The objective function is makespan minimization. According to solutions, the proposed HSSM is an effective metaheuristic to solve NWFS

Four decades of research on the open-shop scheduling problem to minimize the makespan

One of the basic scheduling problems, the open-shop scheduling problem has a broad range of applications across different sectors. The problem concerns scheduling a set of jobs, each of which has a set of operations, on a set of different machines. Each machine can process at most one operation at a time and the job processing order on the machines is immaterial, i.e., it has no implication for the scheduling outcome. The aim is to determine a schedule, i.e., the completion times of the operations processed on the machines, such that a performance criterion is optimized. While research on the problem dates back to the 1970s, there have been reviving interests in the computational complexity of variants of the problem and solution methodologies in the past few years. Aiming to provide a complete road map for future research on the open-shop scheduling problem, we present an up-to-date and comprehensive review of studies on the problem that focuses on minimizing the makespan, and discuss potential research opportunities

Heuristic Approach to Planning Complex Multi-Stage Production Systems

The paper describes an algorithm for finding a quasi-optimal production plan for complex production systems that involve moving products through a chain of linked processes with varying resource sets. The general problem of optimizing a network of manufacturing enterprises is considered: a set of enterprises producing homogeneous products is modeled during a process consisting of a set of sequential operations arranged in a strict sequence. Standard methods for solving production planning problems are considered. According to the analytical review, most planning tasks in such systems are resolved using original techniques. For this reason, a universal heuristic algorithm was proposed. An algorithm with two branches is also proposed for two cases: for the case of a known constraint in the system and for an alternative case. The algorithm is focused on application in production systems in which the acquisition of empirical data is complicated by the large volume, heterogeneity, and limited reliability of data. In such systems, quasi-optimization in accordance with the proposed algorithm will allow for obtaining a satisfactory result with the permissible and required computing power. The algorithm can be classified as a greedy algorithm. It is partly based on local optimization and performs well for production with a long cycle and a small number of products. For this reason, the approach is recommended for heavy industry, shipbuilding, aircraft manufacturing, and other productions with a long cycle

Scheduling Models with Additional Features: Synchronization, Pliability and Resiliency

In this thesis we study three new extensions of scheduling models with both practical and theoretical relevance, namely synchronization, pliability and resiliency. Synchronization has previously been studied for flow shop scheduling and we now apply the concept to open shop models for the first time. Here, as opposed to the traditional models, operations that are processed together all have to be started at the same time. Operations that are completed are not removed from the machines until the longest operation in their group is finished. Pliability is a new approach to model flexibility in flow shops and open shops. In scheduling with pliability, parts of the processing load of the jobs can be re-distributed between the machines in order to achieve better schedules. This is applicable, for example, if the machines represent cross-trained workers. Resiliency is a new measure for the quality of a given solution if the input data are uncertain. A resilient solution remains better than some given bound, even if the original input data are changed. The more we can perturb the input data without the solution losing too much quality, the more resilient the solution is. We also consider the assignment problem, as it is the traditional combinatorial optimization problem underlying many scheduling problems. Particularly, we study a version of the assignment problem with a special cost structure derived from the synchronous open shop model and obtain new structural and complexity results. Furthermore we study resiliency for the assignment problem. The main focus of this thesis is the study of structural properties, algorithm development and complexity. For synchronous open shop we show that for a fixed number of machines the makespan can be minimized in polynomial time. All other traditional scheduling objectives are at least as hard to optimize as in the traditional open shop model. Starting out research in pliability we focus on the most general case of the model as well as two relevant special cases. We deliver a fairly complete complexity study for all three versions of the model. Finally, for resiliency, we investigate two different questions: `how to compute the resiliency of a given solution?' and `how to find a most resilient solution?'. We focus on the assignment problem and single machine scheduling to minimize the total sum of completion times and present a number of positive results for both questions. The main goal is to make a case that the concept deserves further study

A Polyhedral Study of Mixed 0-1 Set

We consider a variant of the well-known single node fixed charge network flow set with constant capacities. This set arises from the relaxation of more general mixed integer sets such as lot-sizing problems with multiple suppliers. We provide a complete polyhedral characterization of the convex hull of the given set