8,846 research outputs found

    Deep CNN-Based Automated Optical Inspection for Aerospace Components

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    ABSTRACT The defect detection problem is of outmost importance in high-tech industries such as aerospace manufacturing and is widely employed using automated industrial quality control systems. In the aerospace manufacturing industry, composite materials are extensively applied as structural components in civilian and military aircraft. To ensure the quality of the product and high reliability, manual inspection and traditional automatic optical inspection have been employed to identify the defects throughout production and maintenance. These inspection techniques have several limitations such as tedious, time- consuming, inconsistent, subjective, labor intensive, expensive, etc. To make the operation effective and efficient, modern automated optical inspection needs to be preferred. In this dissertation work, automatic defect detection techniques are tested on three levels using a novel aerospace composite materials image dataset (ACMID). First, classical machine learning models, namely, Support Vector Machine and Random Forest, are employed for both datasets. Second, deep CNN-based models, such as improved ResNet50 and MobileNetV2 architectures are trained on ACMID datasets. Third, an efficient defect detection technique that combines the features of deep learning and classical machine learning model is proposed for ACMID dataset. To assess the aerospace composite components, all the models are trained and tested on ACMID datasets with distinct sizes. In addition, this work investigates the scenario when defective and non-defective samples are scarce and imbalanced. To overcome the problems of imbalanced and scarce datasets, oversampling techniques and data augmentation using improved deep convolutional generative adversarial networks (DCGAN) are considered. Furthermore, the proposed models are also validated using one of the benchmark steel surface defects (SSD) dataset

    A convolutional autoencoder approach for mining features in cellular electron cryo-tomograms and weakly supervised coarse segmentation

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    Cellular electron cryo-tomography enables the 3D visualization of cellular organization in the near-native state and at submolecular resolution. However, the contents of cellular tomograms are often complex, making it difficult to automatically isolate different in situ cellular components. In this paper, we propose a convolutional autoencoder-based unsupervised approach to provide a coarse grouping of 3D small subvolumes extracted from tomograms. We demonstrate that the autoencoder can be used for efficient and coarse characterization of features of macromolecular complexes and surfaces, such as membranes. In addition, the autoencoder can be used to detect non-cellular features related to sample preparation and data collection, such as carbon edges from the grid and tomogram boundaries. The autoencoder is also able to detect patterns that may indicate spatial interactions between cellular components. Furthermore, we demonstrate that our autoencoder can be used for weakly supervised semantic segmentation of cellular components, requiring a very small amount of manual annotation.Comment: Accepted by Journal of Structural Biolog

    GOGGLES: Automatic Image Labeling with Affinity Coding

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    Generating large labeled training data is becoming the biggest bottleneck in building and deploying supervised machine learning models. Recently, the data programming paradigm has been proposed to reduce the human cost in labeling training data. However, data programming relies on designing labeling functions which still requires significant domain expertise. Also, it is prohibitively difficult to write labeling functions for image datasets as it is hard to express domain knowledge using raw features for images (pixels). We propose affinity coding, a new domain-agnostic paradigm for automated training data labeling. The core premise of affinity coding is that the affinity scores of instance pairs belonging to the same class on average should be higher than those of pairs belonging to different classes, according to some affinity functions. We build the GOGGLES system that implements affinity coding for labeling image datasets by designing a novel set of reusable affinity functions for images, and propose a novel hierarchical generative model for class inference using a small development set. We compare GOGGLES with existing data programming systems on 5 image labeling tasks from diverse domains. GOGGLES achieves labeling accuracies ranging from a minimum of 71% to a maximum of 98% without requiring any extensive human annotation. In terms of end-to-end performance, GOGGLES outperforms the state-of-the-art data programming system Snuba by 21% and a state-of-the-art few-shot learning technique by 5%, and is only 7% away from the fully supervised upper bound.Comment: Published at 2020 ACM SIGMOD International Conference on Management of Dat

    Digital reality: a model-based approach to supervised learning from synthetic data

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    Hierarchical neural networks with large numbers of layers are the state of the art for most computer vision problems including image classification, multi-object detection and semantic segmentation. While the computational demands of training such deep networks can be addressed using specialized hardware, the availability of training data in sufficient quantity and quality remains a limiting factor. Main reasons are that measurement or manual labelling are prohibitively expensive, ethical considerations can limit generating data, or a phenomenon in questions has been predicted, but not yet observed. In this position paper, we present the Digital Reality concept are a structured approach to generate training data synthetically. The central idea is to simulate measurements based on scenes that are generated by parametric models of the real world. By investigating the parameter space defined of such models, training data can be generated in a controlled way compared to data that was captured from real world situations. We propose the Digital Reality concept and demonstrate its potential in different application domains, including industrial inspection, autonomous driving, smart grid, and microscopy research in material science and engineering

    Machine Learning in Manufacturing towards Industry 4.0: From ‘For Now’ to ‘Four-Know’

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    While attracting increasing research attention in science and technology, Machine Learning (ML) is playing a critical role in the digitalization of manufacturing operations towards Industry 4.0. Recently, ML has been applied in several fields of production engineering to solve a variety of tasks with different levels of complexity and performance. However, in spite of the enormous number of ML use cases, there is no guidance or standard for developing ML solutions from ideation to deployment. This paper aims to address this problem by proposing an ML application roadmap for the manufacturing industry based on the state-of-the-art published research on the topic. First, this paper presents two dimensions for formulating ML tasks, namely, ’Four-Know’ (Know-what, Know-why, Know-when, Know-how) and ’Four-Level’ (Product, Process, Machine, System). These are used to analyze ML development trends in manufacturing. Then, the paper provides an implementation pipeline starting from the very early stages of ML solution development and summarizes the available ML methods, including supervised learning methods, semi-supervised methods, unsupervised methods, and reinforcement methods, along with their typical applications. Finally, the paper discusses the current challenges during ML applications and provides an outline of possible directions for future developments

    Automated Defect Detection of Screws in the Manufacturing Industry Using Convolutional Neural Networks

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    Defect detection in industrial production processes is an important and necessary part of quality control. Many defects can occur during the manufacturing process, causing high manufacturing costs. Thus the inspection of screws, which represent an indispensable element of many mechanical components, is a critical process. To reduce manufacturing costs and increase efficiency, a reliable method for inspection is Deep Learning. It can help simplify the process of quality control and increase the velocity and volume of detected defects in screws. This approach uses a CNN model to classify non-defective and defective screws with different types of defects. Instead of manual quality control methods, which can be easily biased, our CNN approach is accurate, cost-efficient, and fast, with an accuracy of over 97 percent. With this approach corresponding to industrial production processes, different defects in screws and non-defective screws can be classified from images according to a real-world industrial inspection scenario

    Data-Mining a Large Digital Sky Survey: From the Challenges to the Scientific Results

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    The analysis and an efficient scientific exploration of the Digital Palomar Observatory Sky Survey (DPOSS) represents a major technical challenge. The input data set consists of 3 Terabytes of pixel information, and contains a few billion sources. We describe some of the specific scientific problems posed by the data, including searches for distant quasars and clusters of galaxies, and the data-mining techniques we are exploring in addressing them. Machine-assisted discovery methods may become essential for the analysis of such multi-Terabyte data sets. New and future approaches involve unsupervised classification and clustering analysis in the Giga-object data space, including various Bayesian techniques. In addition to the searches for known types of objects in this data base, these techniques may also offer the possibility of discovering previously unknown, rare types of astronomical objects.Comment: Invited paper, to appear in Applications of Digital Image Processing XX, ed. A. Tescher, Proc. S.P.I.E. vol. 3164, in press; 10 pages, a self-contained TeX file, and 3 separate postscript figure
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