Contextual impacts on industrial processes brought by the digital transformation of manufacturing: a systematic review

The digital transformation of manufacturing (a phenomenon also known as "Industry 4.0" or "Smart Manufacturing") is finding a growing interest both at practitioner and academic levels, but is still in its infancy and needs deeper investigation. Even though current and potential advantages of digital manufacturing are remarkable, in terms of improved efficiency, sustainability, customization, and flexibility, only a limited number of companies has already developed ad hoc strategies necessary to achieve a superior performance. Through a systematic review, this study aims at assessing the current state of the art of the academic literature regarding the paradigm shift occurring in the manufacturing settings, in order to provide definitions as well as point out recurring patterns and gaps to be addressed by future research. For the literature search, the most representative keywords, strict criteria, and classification schemes based on authoritative reference studies were used. The final sample of 156 primary publications was analyzed through a systematic coding process to identify theoretical and methodological approaches, together with other significant elements. This analysis allowed a mapping of the literature based on clusters of critical themes to synthesize the developments of different research streams and provide the most representative picture of its current state. Research areas, insights, and gaps resulting from this analysis contributed to create a schematic research agenda, which clearly indicates the space for future evolutions of the state of knowledge in this field

Medical 3D printing: methods to standardize terminology and report trends.

BackgroundMedical 3D printing is expanding exponentially, with tremendous potential yet to be realized in nearly all facets of medicine. Unfortunately, multiple informal subdomain-specific isolated terminological 'silos' where disparate terminology is used for similar concepts are also arising as rapidly. It is imperative to formalize the foundational terminology at this early stage to facilitate future knowledge integration, collaborative research, and appropriate reimbursement. The purpose of this work is to develop objective, literature-based consensus-building methodology for the medical 3D printing domain to support expert consensus.ResultsWe first quantitatively survey the temporal, conceptual, and geographic diversity of all existing published applications within medical 3D printing literature and establish the existence of self-isolating research clusters. We then demonstrate an automated objective methodology to aid in establishing a terminological consensus for the field based on objective analysis of the existing literature. The resultant analysis provides a rich overview of the 3D printing literature, including publication statistics and trends globally, chronologically, technologically, and within each major medical discipline. The proposed methodology is used to objectively establish the dominance of the term "3D printing" to represent a collection of technologies that produce physical models in the medical setting. We demonstrate that specific domains do not use this term in line with objective consensus and call for its universal adoption.ConclusionOur methodology can be applied to the entirety of medical 3D printing literature to obtain a complete, validated, and objective set of recommended and synonymous definitions to aid expert bodies in building ontological consensus

An open platform for rapid-prototyping protection and control schemes with IEC 61850

Communications is becoming increasingly important to the operation of protection and control schemes. Although offering many benefits, using standards-based communications, particularly IEC 61850, in the course of the research and development of novel schemes can be complex. This paper describes an open-source platform which enables the rapid prototyping of communications-enhanced schemes. The platform automatically generates the data model and communications code required for an intelligent electronic device to implement a publisher-subscriber generic object-oriented substation event and sampled-value messaging. The generated code is tailored to a particular system configuration description (SCD) file, and is therefore extremely efficient at runtime. It is shown here how a model-centric tool, such as the open-source Eclipse Modeling Framework, can be used to manage the complexity of the IEC 61850 standard, by providing a framework for validating SCD files and by automating parts of the code generation process. The flexibility and convenience of the platform are demonstrated through a prototype of a real-time, fast-acting load-shedding scheme for a low-voltage microgrid network. The platform is the first open-source implementation of IEC 61850 which is suitable for real-time applications, such as protection, and is therefore readily available for research and education

An Adaptive Design Methodology for Reduction of Product Development Risk

Embedded systems interaction with environment inherently complicates understanding of requirements and their correct implementation. However, product uncertainty is highest during early stages of development. Design verification is an essential step in the development of any system, especially for Embedded System. This paper introduces a novel adaptive design methodology, which incorporates step-wise prototyping and verification. With each adaptive step product-realization level is enhanced while decreasing the level of product uncertainty, thereby reducing the overall costs. The back-bone of this frame-work is the development of Domain Specific Operational (DOP) Model and the associated Verification Instrumentation for Test and Evaluation, developed based on the DOP model. Together they generate functionally valid test-sequence for carrying out prototype evaluation. With the help of a case study 'Multimode Detection Subsystem' the application of this method is sketched. The design methodologies can be compared by defining and computing a generic performance criterion like Average design-cycle Risk. For the case study, by computing Average design-cycle Risk, it is shown that the adaptive method reduces the product development risk for a small increase in the total design cycle time.Comment: 21 pages, 9 figure

Electrically Guided DNA Immobilization and Multiplexed DNA Detection with Nanoporous Gold Electrodes.

Molecular diagnostics have significantly advanced the early detection of diseases, where the electrochemical sensing of biomarkers (e.g., DNA, RNA, proteins) using multiple electrode arrays (MEAs) has shown considerable promise. Nanostructuring the electrode surface results in higher surface coverage of capture probes and more favorable orientation, as well as transport phenomena unique to nanoscale, ultimately leading to enhanced sensor performance. The central goal of this study is to investigate the influence of electrode nanostructure on electrically-guided immobilization of DNA probes for nucleic acid detection in a multiplexed format. To that end, we used nanoporous gold (np-Au) electrodes that reduced the limit of detection (LOD) for DNA targets by two orders of magnitude compared to their planar counterparts, where the LOD was further improved by an additional order of magnitude after reducing the electrode diameter. The reduced electrode diameter also made it possible to create a np-Au MEA encapsulated in a microfluidic channel. The electro-grafting reduced the necessary incubation time to immobilize DNA probes into the porous electrodes down to 10 min (25-fold reduction compared to passive immobilization) and allowed for grafting a different DNA probe sequence onto each electrode in the array. The resulting platform was successfully used for the multiplexed detection of three different biomarker genes relevant to breast cancer diagnosis

User-driven design of decision support systems for polycentric environmental resources management

Open and decentralized technologies such as the Internet provide increasing opportunities to create knowledge and deliver computer-based decision support for multiple types of users across scales. However, environmental decision support systems/tools (henceforth EDSS) are often strongly science-driven and assuming single types of decision makers, and hence poorly suited for more decentralized and polycentric decision making contexts. In such contexts, EDSS need to be tailored to meet diverse user requirements to ensure that it provides useful (relevant), usable (intuitive), and exchangeable (institutionally unobstructed) information for decision support for different types of actors. To address these issues, we present a participatory framework for designing EDSS that emphasizes a more complete understanding of the decision making structures and iterative design of the user interface. We illustrate the application of the framework through a case study within the context of water-stressed upstream/downstream communities in Lima, Peru

Rapid prototyping from algorithm to FPGA prototype

Abstract. Wireless data usage continuously increases in today’s world setting higher requirements for wireless networks. Ever increasing requirements result in more complex hardware (HW) implementation, especially telecommunication System-on-Chips (SoC) performance is playing a key-role in this development. Complexity increases design workload, therefore, it makes design flow times longer. High-Level Synthesis (HLS) tools have been designed to automate and accelerate design by moving manual work on a higher level. This Master’s Thesis studies MathWorks HLS workflow usage for rapid prototyping of Wireless Communication SoC Intellectual Property (IP). This thesis introduces design and FPGA prototyping flow of Application-Specific Integrated Circuit (ASIC). It presents good design practices targeted for HLS. It also studies MathWorks Hardware Description Language (HDL) generation flow with HDL Coder, possible problems during the flow and solutions to overcome the problems. The HLS flow is examined with an example design that scales and limits the power of IQ-data. This work verifies the design in a Field-Programmable Gate Array (FPGA) environment. It concentrates on evaluating the usage and benefits of MathWorks HLS workflow targeted for rapid prototyping of SoCs. The Example IP is a Simulink model containing MATLAB algorithms and System Objects. The design is optimized on algorithm level and synthesized into VHDL. The generated Register-Transfer Level (RTL) is verified in co-simulation against the algorithm model. Optimization and verification methods are evaluated. The HDL model is further processed through logic-synthesis using the 3rd party synthesis tool run automatically with a script created by MathWorks workflow. The generated design is tested on FPGA with FPGA-in-the-loop simulation configuration. FPGA prototyping flow benefits for rapid prototyping are evaluated. Coding styles to generate synthesizable HDL code and simulation methods to improve simulation speed of hardware-like algorithm were discussed. MathWorks HLS workflow was evaluated for rapid prototype purposes from algorithm to FPGA. Optimization methods and capability for production quality RTL for ASIC target were also discussed. MathWorks’ tool flow provided promising results for rapid prototyping. It generated human-readable HDL that was successfully synthesized on FPGA. The FPGA model was simulated in FPGA-in-the-loop configuration successfully. It also provided good area and speed results for the ASIC target when the algorithm was written strictly from the hardware perspective. The process was found to be distinct and efficient.Nopea prototypointi algoritmista FPGA-prototyypiksi. Tiivistelmä. Langattoman datan käyttö kasvaa jatkuvasti nykymaailmassa ja asettaa korkeammat vaatimukset langattomille verkoille. Kasvavat vaatimukset tekevät laitteistototeutuksesta kompleksisempaa, erityisesti tietoliikenteessä käytettävien järjestelmäpiirien (SoC) tehokkuus on avainasemassa. Tämä kasvattaa suunnittelun työmäärää ja näin ollen suunnitteluvuohon kuluva aika pidentyy. Korkean tason synteesi (HLS) on kehitetty automatisoimaan ja nopeuttamaan digitaalisuunnittelua siirtämällä manuaalista työtä korkeammalle tasolle. Tämä diplomityö tutkii MathWorks:n HLS-vuon käyttöä langattomaan viestintään suunniteltavien SoC:ien tekijänoikeudenalaisten standardoitujen lohkojen (IP) nopeaan prototypointiin. Työ esittelee perinteisen asiakaspiirin (ASIC) suunnitteluvuon, FPGA-prototypointivuon ja suunnitteluperiaatteet HLS:ää varten. Työssä käydään läpi MathWorks:n laitteistokuvauskielen (HDL) generointivuo HDL Coder:lla, mahdollisia ongelmakohtia vuossa ja ratkaisuja ongelmiin. HLS-vuota tutkitaan esimerkkimallin avulla, joka skaalaa ja rajoittaa IQ-datan tehoa. Esimerkkimallin toiminta tarkistetaan ohjelmoitavan logiikkapiirin (FPGA) kanssa. Työ keskittyy arvioimaan MathWorks:n HLS-vuon käyttöä ja hyötyä nopeaan prototypointiin SoC:ien kehityksessä. Esimerkkinä käytetään Simulink-mallia, joka sisältää MATLAB-funktioita ja System Object-olioita. Algoritmitasolla optimoitu malli syntesoidaan VHDL:ksi ja rekisterinsiirtotason (RTL) mallin toiminta tarkistetaan yhteissimulaatiolla alkuperäistä algoritmimallia vasten. Optimointi- ja verifiointimenetelmien toimivuutta ja tehokkuutta arvioidaan. Generoitu HDL-malli syntesoidaan kolmannen osapuolen logiikkasynteesi-työkalulla, joka käynnistetään MathWorks:n työkaluvuon generoimalla komentosarjalla. Luotu malli ohjelmoidaan FPGA:lle ja sen toiminta tarkistetaan FPGA-simulaatiolla. Syntesoituvan HDL-koodin generointiin vaadittavia koodaustyylejä ja algoritmimallin simulointinopeutta parantavia menetelmiä tutkittiin. MathWorks:n HLS-vuon soveltuvuutta nopeaan prototypointiin algoritmista FPGA-prototyypiksi pohdittiin. Lisäksi optimointimenetelmiä ja vuon soveltuvuutta tuotantolaatuisen RTL:n generoimiseen arvioitiin. MathWorks:n työkaluvuo osoitti lupaavia tuloksia nopean prototypoinnin näkökulmasta. Se loi luettavaa HDL-koodia, joka syntesoitui FPGA:lle. Malli ajettiin onnistuneesti FPGA:lla. Vuon avulla saavutettiin hyviä tuloksia pinta-alan ja nopeuden suhteen, kun malli optimoitiin asiakaspiirille. Tämä vaati mallin kuvaamista tarkasti laitteiston näkökulmasta. Prosessi oli kokonaisuudessaan selkeä ja tehokas

Unpacking capabilities underlying design (thinking) process

Engineering graduates must know how to frame and solve non-routine problems. While design classes explicitly teach problem framing and solving, it is lacking throughout much of the rest of the engineering curriculum and is often relegated to capstone classes at the end of the students’ educational experience. This paper explores problem framing and solving through the lens of experiential learning theory. It captures core problem framing and solving approaches from critical, design and systems thinking and concludes with a table of learning outcomes that might be drawn upon in designing an engineering curriculum that more fully develops the problem framing and solving capabilities of its students

Testing in the incremental design and development of complex products

Testing is an important aspect of design and development which consumes significant time and resource in many companies. However, it has received less research attention than many other activities in product development, and especially, very few publications report empirical studies of engineering testing. Such studies are needed to establish the importance of testing and inform the development of pragmatic support methods. This paper combines insights from literature study with findings from three empirical studies of testing. The case studies concern incrementally developed complex products in the automotive domain. A description of testing practice as observed in these studies is provided, confirming that testing activities are used for multiple purposes depending on the context, and are intertwined with design from start to finish of the development process, not done after it as many models depict. Descriptive process models are developed to indicate some of the key insights, and opportunities for further research are suggested