Diagnosis of Combination Faults in a Planetary Gearbox using a Modulation Signal Bispectrum based Sideband Estimator

This paper presents a novel method for diagnosing combination faults in planetary gearboxes. Vibration signals measured on the gearbox housing exhibit complicated characteristics because of multiple modulations of concurrent excitation sources, signal paths and noise. To separate these modulations accurately, a modulation signal bispectrum based sideband estimator (MSB-SE) developed recently is used to achieve a sparse representation for the complicated signal contents, which allows effective enhancement of various sidebands for accurate diagnostic information. Applying the proposed method to diagnose an industrial planetary gearbox which coexists both bearing faults and gear faults shows that the different severities of the faults can be separated reliably under different load conditions, confirming the superior performance of this MSB-SE based diagnosis scheme

Crack detection in a rotating shaft using artificial neural networks and PSD characterisation

Peer reviewedPostprin

Degradation feature extraction method for piezoelectric ceramic of ultrasonic motor based on DCT-SV cross entropy

Crack on piezoelectric ceramic is the main reason leading to failure of ultrasonic motors. A novel degradation feature extraction method based on discrete cosine transform (DCT) -singular value (SV) cross entropy was proposed in this paper. In order to improve the correlation with the crack, the DCT coefficients with the property of energy aggregation, were used to extract fault information. To avoid the influence of human factors in traditional DCT de-noising method, a matrix composed of DCT coefficients was constructed, and the SV cross entropy of the matrix was taken as the degradation feature for ultrasonic motor. A numerical simulated noise was added to the measured signal to verify the anti-noise performance of the feature. Analysis of the experimental results demonstrates that the proposed DCT-SV cross entropy is feasible and effective in indicating the degradation of piezoelectric ceramic in ultrasonic motor

Fault diagnosis using an improved fusion feature based on manifold learning for wind turbine transmission system

In this paper, a novel fault diagnosis method based on vibration signal analysis is proposed for fault diagnosis of bearings and gears. Firstly, the ensemble empirical mode decomposition (EEMD) is used to decompose the vibration signal into several subsequences, and a multi-entropy (ME) is proposed to make up the fusion features of the vibration signal. Secondly, an improved manifold learning algorithm, local and global preserving embedding (LGPE), is applied to compress the high-dimensional fusion feature set into a two-dimension feature set. Finally, according to the clustering accuracy of different feature set, the fault classification and diagnosis can be performed in the reduced two-dimension space. The performance of the proposed technique is tested on the fault of wind turbine transmission system. The application results indicate that the proposed method can achieve high accuracy of fault diagnosis

An early fault feature extraction method for rolling bearings based on variational mode decomposition and random decrement technique

The early fault characteristics of rolling bearing are weak, and the background noise is so strong that it is difficult to diagnose. In order to solve the above problems, an early fault feature extraction method for rolling bearings based on variational mode decomposition and random decrement technique was proposed. The variational mode decomposition was used to decompose the collected vibration signals, and the component with the larger correlation coefficient was selected as the fault component. Then the fault component was processed by random decrement technology, and the Hilbert envelope spectrum of the fault component was made. According to the proposed method, the early fault characteristic of outer ring of rolling bearing was extracted. Compared with the method based on EMD, the proposed method is more effective in extracting the early fault characteristics of rolling bearings

Machine Health Monitoring and Fault Diagnosis Techniques Review in Industrial Power-Line Network

The machinery arrangements in industrial environment normally consist of motors of diverse sizes and specifications that are provided power and connected with common power-bus. The power-line could be act as a good source for travelling the signal through power-line network and this can be leave a faulty symptom while inspection of motors. This influence on other neighbouring motors with noisy signal that may present some type of fault condition in healthy motors. Further intricacy arises when this type of signal is propagated on power-line network by motors at different slip speeds, power rating and many faulty motors within the network. This sort of convolution and diversification of signals from multiple motors makes it challenging to measure and accurately relate to a certain motor or specific fault. This chapter presents a critical literature review analysis on machine-fault diagnosis and its related topics. The review covers a wide range of recent literature in this problem domain. A significant related research development and contribution of different areas regarding fault diagnosis and traceability within power-line networks will be discussed in detail throughout this chapter

Generative Adversarial Networks Selection Approach for Extremely Imbalanced Fault Diagnosis of Reciprocating Machinery

At present, countless approaches to fault diagnosis in reciprocating machines have been proposed, all considering that the available machinery dataset is in equal proportions for all conditions. However, when the application is closer to reality, the problem of data imbalance is increasingly evident. In this paper, we propose a method for the creation of diagnoses that consider an extreme imbalance in the available data. Our approach first processes the vibration signals of the machine using a wavelet packet transform-based feature-extraction stage. Then, improved generative models are obtained with a dissimilarity-based model selection to artificially balance the dataset. Finally, a Random Forest classifier is created to address the diagnostic task. This methodology provides a considerable improvement with 99% of data imbalance over other approaches reported in the literature, showing performance similar to that obtained with a balanced set of data.National Natural Science Foundation of China, under Grant 51605406National Natural Science Foundation of China under Grant 7180104

A DPCA-based online fault indicator for gear faults using three-direction vibration signals

For online monitoring and identifying gear faults, a new fault indicator is proposed based on a multivariate statistical technique, dynamic principal component analysis (DPCA), under variable load conditions. In this method, a tri-axial vibration sensor is used to acquire the 3-direction vibration signals of gear in the gear box because it can pick up more abundant fault information than a single axis sensor does. By monitoring the value of the fault indicator, the running state of the gear (normal condition or faults) can be directly identified according to the set thresholds without using any other fault classification methods. To verify the effectiveness, the proposed method is applied on the QPZZ-II rotating machinery fault simulation rig in which the root crack and the tooth broken faults are introduced into the gearbox’s driving gear. Experimental results show that the fault indicator not only can effectively reveal the health state of the gear, but also is without being influenced by the load fluctuation. And, the accuracy rate of fault diagnosis is over 96 %