Process fault prediction and prognosis based on a hybrid technique

The present study introduces a novel hybrid methodology for fault detection and diagnosis (FDD) and fault prediction and prognosis (FPP). The hybrid methodology combines both data-driven and process knowledge driven techniques. The Hidden Markov Model (HMM) and the auxiliary codes detect and predict the abnormalities based on process history while the Bayesian Network (BN) diagnoses the root cause of the fault based on process knowledge. In the first step, the system performance is evaluated for fault detection and diagnosis and in the second step, prediction and prognosis are evaluated. In both cases, an HMM trained with Normal Operating Condition data is used to determine the log-likelihoods (LL) of each process history data string. It is then used to develop the Conditional Probability Tables of BN while the structure of BN is developed based on process knowledge. Abnormal behaviour of the system is identified through HMM. The time of detection of an abnormality, respective LL value, and the probabilities of being in the process condition at the time of detection are used to generate the likelihood evidence to BN. The updated BN is then used to diagnose the root cause by considering the respective changes of the probabilities. Performance of the new technique is validated with published data of Tennessee Eastman Process. Eight of the ten selected faults were successfully detected and diagnosed. The same set of faults were predicted and prognosed accurately at different levels of maximum added noise

Anomaly Detection and Exploratory Causal Analysis for SAP HANA

Nowadays, the good functioning of the equipment, networks and systems will be the key for the business of a company to continue operating because it is never avoidable for the companies to use information technology to support their business in the era of big data. However, the technology is never infallible, faults that give rise to sometimes critical situations may appear at any time. To detect and prevent failures, it is very essential to have a good monitoring system which is responsible for controlling the technology used by a company (hardware, networks and communications, operating systems or applications, among others) in order to analyze their operation and performance, and to detect and alert about possible errors. The aim of this thesis is thus to further advance the field of anomaly detection and exploratory causal inference which are two major research areas in a monitoring system, to provide efficient algorithms with regards to the usability, maintainability and scalability. The analyzed results can be viewed as a starting point for the root cause analysis of the system performance issues and to avoid falls in the system or minimize the time of resolution of the issues in the future. The algorithms were performed on the historical data of SAP HANA database at last and the results gained in this thesis indicate that the tools have succeeded in providing some useful information for diagnosing the performance issues of the system

Vibration Monitoring: Gearbox identification and faults detection

L'abstract è presente nell'allegato / the abstract is in the attachmen

PREDICTION OF RESPIRATORY MOTION

Radiation therapy is a cancer treatment method that employs high-energy radiation beams to destroy cancer cells by damaging the ability of these cells to reproduce. Thoracic and abdominal tumors may change their positions during respiration by as much as three centimeters during radiation treatment. The prediction of respiratory motion has become an important research area because respiratory motion severely affects precise radiation dose delivery. This study describes recent radiotherapy technologies including tools for measuring target position during radiotherapy and tracking-based delivery systems. In the first part of our study we review three prediction approaches of respiratory motion, i.e., model-based methods, model-free heuristic learning algorithms, and hybrid methods. In the second part of our work we propose respiratory motion estimation with hybrid implementation of extended Kalman filter. The proposed method uses the recurrent neural network as the role of the predictor and the extended Kalman filter as the role of the corrector. In the third part of our work we further extend our research work to present customized prediction of respiratory motion with clustering from multiple patient interactions. For the customized prediction we construct the clustering based on breathing patterns of multiple patients using the feature selection metrics that are composed of a variety of breathing features. In the fourth part of our work we retrospectively categorize breathing data into several classes and propose a new approach to detect irregular breathing patterns using neural networks. We have evaluated the proposed new algorithm by comparing the prediction overshoot and the tracking estimation value. The experimental results of 448 patients’ breathing patterns validated the proposed irregular breathing classifier

Smart Sensing in Advanced Manufacturing Processes: Statistical Modeling and Implementations for Quality Assurance and Automation

With recent breakthroughs in sensing technology, data informatics and computer networks, smart manufacturing with intertwined advanced computation, communication and control techniques promotes the transformation of conventional discrete manufacturing processes into the new paradigm of cyber-physical manufacturing systems. The cybermanufacturing systems should be predictive and instantly responsive to incident prevention for quality assurance. Thus, providing viable in-process monitoring approaches for real-time quality assurance is one essential research topic in cybermanufacturing system to allow a closed-loop control of the processes, ensure the quality of products, and consequently improve the whole shop floor efficiency. However, thus far, such in-process monitoring tools are still underdeveloped on the following counts: • For precision/ultraprecision machining processes, most sensor-based change detection approaches are reticent to the anomalies since they largely root in the stationary assumption whilst the underlying dynamics under precision machining processes exhibit intermittent patterns. Therefore, existing approaches are feeble to detect subtle variations which are detrimental to the process; • For shaping processes that realize complicated geometries, currently there is no viable tool to allow a noncontact monitoring on surface morphology evolution that measures critical dimensioning criteria in real time. • For precision machining processes, we aim to present advanced smart sensing approaches towards characterizations of the process, specifically, microdynamics reflecting the fundamental cutting mechanisms as well as variations of microstructure of the material surfaces. To address these gaps, this dissertation achieves the following contributions: • For precision and ultraprecision machining processes, an in-situ anomaly detection approach is provided which allows instant prevention from surface deterioration. The method could be applied to various (ultra)precision processes of which most underlying systems are unknow and always exhibit intermittency. Extensive experimental studies suggest that the developed model can detect in-situ anomalies of the underlying dynamic intermittency; • For shaping processes that require noncontact in-process monitoring, a vision-based monitoring approach is presented which rapidly measures the geometric features during forming process on sheet-based workpieces. Investigations into laser origami sheet forming processes suggest that the presented approach can provide precise geometric measurements as feedback in real time for the control loop of the sheeting forming processes in cybermanufacturing systems. • As for smart sensing for precision machining, an advanced in-process sensing/ monitoring approach [including implementations of Acoustic Emission (AE) sensor, the associated data acquisition system and developed advanced machine/deep learning methods] is introduced to connect the AE characteristics to microdynamics of the precision machining of natural fiber reinforced composites. The presented smart sensing framework shows potentials towards real-time estimations/predictions of microdynamics of the machining processes using AE features

Fish4Knowledge: Collecting and Analyzing Massive Coral Reef Fish Video Data

This book gives a start-to-finish overview of the whole Fish4Knowledge project, in 18 short chapters, each describing one aspect of the project. The Fish4Knowledge project explored the possibilities of big video data, in this case from undersea video. Recording and analyzing 90 thousand hours of video from ten camera locations, the project gives a 3 year view of fish abundance in several tropical coral reefs off the coast of Taiwan. The research system built a remote recording network, over 100 Tb of storage, supercomputer processing, video target detection and

Efficient Learning Machines

Computer scienc