Testialustan suunnittelu hybridiajoneuvojen hardware-in-the-loop simulaatioihin

Recent changes to vehicle type-approval regulations have increased demand for testing methods, which better represent real-world driving conditions. Hardware-in-the-Loop (HIL) simulation is seen as an attractive alternative for pure simulations and real-world operation measurements. The goal of this work was to provide a functional testbed for engine testing, as well as for HIL simulations of Hybrid Electric Vehicles (HEVs). In addition, a state-of-the-art review of HIL was considered an important goal of the work. The theory behind HIL, and real-time systems in general, is depicted using a wide variety of examples from automotive applications relating to hybrid power sources. The knowledge gained from the literature was used to design and build a testbed in a form of an engine dynamometer. The testbed can be used to emulate rotational forces, such as load torques on a driveshaft. The testbed’s fast hardware connections enable real-time testing. The scope of the design was in mechanical design and in specification of the hardware components. Initial Internal Combustion Engine (ICE) steady-state and transient tests were done to partially validate the testbed. However, the performance was assessed to not be at an acceptable level. For example, only speed tracking passed the non-road transient cycle tracking assessment. Torque tracking and the derived power curves failed the assessment narrowly. However, the test results indicate that with proper tuning of the control software, the system performance should get better. The system response was slow at this point, but the transient behavior itself was fast. Also, in steady-state, torque and speed ripple were low. Only the preparations for HIL simulation were carried out, since the testbed was not validated to be functional enough for the much more demanding HIL tests. The preparations involved building a simulation model of a series-parallel hybrid Refuse-Collecting Vehicle (RCV), which is to be used for the verification of the designed system’s HIL capabilities. The model was independently verified to be suitable to be used for the physical tests.Viimeaikaiset muutokset ajoneuvojen tyyppihyväksyntään ovat lisänneet tarvetta testausmetodeille, jotka paremmin vastaavat oikean elämän ajo-olosuhteita. HIL-simulaatio nähdään houkuttelevana vaihtoehtona pelkälle simulaatiolle sekä ajoneuvon ajonaikaisille mittauksille. Tämän työn tavoitteena on tarjota toimiva testilaite moottoridynamometritestaukseen sekä hybridiajoneuvojen HIL-simulaatioihin. Lisäksi, HIL:in nykytilanteen kuvausta pidettiin tärkeänä työn tavoitteena. HIL:in, ja yleisemmin reaaliaikaisen testauksen, tausta ja teoria selvitettiin laaja alaisesti käyttäen esimerkkejä hybridivoimanlähteisiin liittyvistä ajoneuvoalan käyttökohteista. Kirjallisuutta hyödyntäen, testipenkki suunniteltiin ja rakennettiin. Testipenkkiä voidaan käyttää emuloimaan pyöriviä voimia, kuten vetoakseliin kohdistuvia vääntöjä. Testipenkin nopeat yhteydet mahdollistavat reaaliaikaisen testauksen. Suunnittelu oli rajattu pääasiassa mekaaniseen suunnitteluun ja komponenttien määrittelyyn. Sähkö- ja ohjelmistosuunnittelu määriteltiin yleisellä tasolla. Alustavat polttomoottorilla tehdyt vakaiden ajopisteiden ja transienttiajojen testit toteutettiin testipenkin osittaiseksi validoinniksi. Kuitenkin, laitteen suorituskyky ei yltänyt halutulle tasolle. Esimerkiksi, ainoastaan nopeusseuranta läpäisi transienttiajo testin, mutta vääntö- ja voimaseurannat epäonnistuivat täpärästi. Tulokset kuitenkin osoittavat luottamusta siitä että testipenkki saadaan aikanaan halutulle tasolle ohjelmistopuolen kontrollereja säätämällä. Tällä hetkellä systeemin vasteaika on liian pitkä, vaikka muuten dynamiikka on nopeaa. Lisäksi, vakaissa ajopisteissä vääntö- ja nopeushuojunta ovat alhaisia. Ainoastaan valmistelut HIL-simulaatiota varten saatiin toteutettua, sillä testipenkkiä ei saatu reaaliaikasta testausta vaativalle tasolle. Valmistelut sisälsivät hybridijäteauton simulaatiomallin rakentamisen, jota tullaan aikanaan käyttämään testipenkin HIL toimivuuden validointiin. Simulaatiomalli varmistettiin itsenäisenä toimivaksi, ja siten soveltuvaksi tuleviin fyysisiin testiajoihin

Experimental implementation of power-split control strategies in a versatile hardware-in-the-loop laboratory test bench for hybrid electric vehicles equipped with electrical variable transmission

The energy management strategy (EMS) or power management strategy (PMS) unit is the core of power sharing control in the hybridization of automotive drivetrains in hybrid electric vehicles (HEVs). Once a new topology and its corresponding EMS are virtually designed, they require undertaking different stages of experimental verifications toward guaranteeing their real-world applicability. The present paper focuses on a new and less-extensively studied topology of such vehicles, HEVs equipped with an electrical variable transmission (EVT) and assessed the controllability validation through hardware-in-the-loop (HiL) implementations versus model-in-the-loop (MiL) simulations. To this end, first, the corresponding modeling of the vehicle components in the presence of optimized control strategies were performed to obtain the MiL simulation results. Subsequently, an innovative versatile HiL test bench including real prototyped components of the topology was introduced and the corresponding experimental implementations were performed. The results obtained from the MiL and HiL examinations were analyzed and statistically compared for a full input driving cycle. The verification results indicate robust and accurate actuation of the components using the applied EMSs under real-time test conditions

Definition of avionics concepts for a heavy lift cargo vehicle, appendix A

The major objective of the study task was to define a cost effective, multiuser simulation, test, and demonstration facility to support the development of avionics systems for future space vehicles. This volume provides the results of the main simulation processor selection study and describes some proof-of-concept demonstrations for the avionics test bed facility

Design And Implementation Of Co-Operative Control Strategy For Hybrid AC/DC Microgrids

This thesis is mainly divided in two major sections: 1) Modelling and control of AC microgrid, DC microgrid, Hybrid AC/DC microgrid using distributed co-operative control, and 2) Development of a four bus laboratory prototype of an AC microgrid system. At first, a distributed cooperative control (DCC) for a DC microgrid considering the state-of-charge (SoC) of the batteries in a typical plug-in-electric-vehicle (PEV) is developed. In DC microgrids, this methodology is developed to assist the load sharing amongst the distributed generation units (DGs), according to their ratings with improved voltage regulation. Subsequently, a DCC based control algorithm for AC microgrid is also investigated to improve the performance of AC microgrid in terms of power sharing among the DGs, voltage regulation and frequency deviation. The results validate the advantages of the proposed methodology as compared to traditional droop control of AC microgrid. The DCC-based control methodology for AC microgrid and DC microgrid are further expanded to develop a DCC-based power management algorithm for hybrid AC/DC microgrid. The developed algorithm for hybrid microgrid controls the power flow through the interfacing converter (IC) between the AC and DC microgrids. This will facilitate the power sharing between the DGs according to their power ratings. Moreover, it enables the fixed scheduled power delivery at different operating conditions, while maintaining good voltage regulation and improved frequency profile. The second section provides a detailed explanation and step-by-step design and development of an AC/DC microgrid testbed. Controllers for the three-phase inverters are designed and tested on different generation units along with their corresponding inductor-capacitor-inductor (LCL) filters to eliminate the switching frequency harmonics. Electric power distribution line models are developed to form the microgrid network topology. Voltage and current sensors are placed in the proper positions to achieve a full visibility over the microgrid. A running average filter (RAF) based enhanced phase-locked-loop (EPLL) is designed and implemented to extract frequency and phase angle information. A PLL-based synchronizing scheme is also developed to synchronize the DGs to the microgrid. The developed laboratory prototype runs on dSpace platform for real time data acquisition, communication and controller implementation

Safe, Remote-Access Swarm Robotics Research on the Robotarium

This paper describes the development of the Robotarium -- a remotely accessible, multi-robot research facility. The impetus behind the Robotarium is that multi-robot testbeds constitute an integral and essential part of the multi-agent research cycle, yet they are expensive, complex, and time-consuming to develop, operate, and maintain. These resource constraints, in turn, limit access for large groups of researchers and students, which is what the Robotarium is remedying by providing users with remote access to a state-of-the-art multi-robot test facility. This paper details the design and operation of the Robotarium as well as connects these to the particular considerations one must take when making complex hardware remotely accessible. In particular, safety must be built in already at the design phase without overly constraining which coordinated control programs the users can upload and execute, which calls for minimally invasive safety routines with provable performance guarantees.Comment: 13 pages, 7 figures, 3 code samples, 72 reference

Co-design of Security Aware Power System Distribution Architecture as Cyber Physical System

The modern smart grid would involve deep integration between measurement nodes, communication systems, artificial intelligence, power electronics and distributed resources. On one hand, this type of integration can dramatically improve the grid performance and efficiency, but on the other, it can also introduce new types of vulnerabilities to the grid. To obtain the best performance, while minimizing the risk of vulnerabilities, the physical power system must be designed as a security aware system. In this dissertation, an interoperability and communication framework for microgrid control and Cyber Physical system enhancements is designed and implemented taking into account cyber and physical security aspects. The proposed data-centric interoperability layer provides a common data bus and a resilient control network for seamless integration of distributed energy resources. In addition, a synchronized measurement network and advanced metering infrastructure were developed to provide real-time monitoring for active distribution networks. A hybrid hardware/software testbed environment was developed to represent the smart grid as a cyber-physical system through hardware and software in the loop simulation methods. In addition it provides a flexible interface for remote integration and experimentation of attack scenarios. The work in this dissertation utilizes communication technologies to enhance the performance of the DC microgrids and distribution networks by extending the application of the GPS synchronization to the DC Networks. GPS synchronization allows the operation of distributed DC-DC converters as an interleaved converters system. Along with the GPS synchronization, carrier extraction synchronization technique was developed to improve the system’s security and reliability in the case of GPS signal spoofing or jamming. To improve the integration of the microgrid with the utility system, new synchronization and islanding detection algorithms were developed. The developed algorithms overcome the problem of SCADA and PMU based islanding detection methods such as communication failure and frequency stability. In addition, a real-time energy management system with online optimization was developed to manage the energy resources within the microgrid. The security and privacy were also addressed in both the cyber and physical levels. For the physical design, two techniques were developed to address the physical privacy issues by changing the current and electromagnetic signature. For the cyber level, a security mechanism for IEC 61850 GOOSE messages was developed to address the security shortcomings in the standard

Intelligent Elements for the ISHM Testbed and Prototypes (ITP) Project

Deep-space manned missions will require advanced automated health assessment capabilities. Requirements such as in-space assembly, long dormant periods and limited accessibility during flight, present significant challenges that should be addressed through Integrated System Health Management (ISHM). The ISHM approach will provide safety and reliability coverage for a complete system over its entire life cycle by determining and integrating health status and performance information from the subsystem and component levels. This paper will focus on the potential advanced diagnostic elements that will provide intelligent assessment of the subsystem health and the planned implementation of these elements in the ISHM Testbed and Prototypes (ITP) Project under the NASA Exploration Systems Research and Technology program

Spacelab system analysis: A study of the Marshall Avionics System Testbed (MAST)

An analysis of the Marshall Avionics Systems Testbed (MAST) communications requirements is presented. The average offered load for typical nodes is estimated. Suitable local area networks are determined

Expanding Hardware-in-the-Loop Formation Navigation and Control with Radio Frequency Crosslink Ranging

The Formation Flying Testbed (FFTB) at the National Aeronautics and Space Administration (NASA) Goddard Space Flight Center (GSFC) provides a hardware-in-the-loop test environment for formation navigation and control. The facility continues to evolve as a modular, hybrid, dynamic simulation facility for end-to-end guidance, navigation, and control (GN&C) design and analysis of formation flying spacecraft. The core capabilities of the FFTB, as a platform for testing critical hardware and software algorithms in-the-loop, are reviewed with a focus on recent improvements. With the most recent improvement, in support of Technology Readiness Level (TRL) 6 testing of the Inter-spacecraft Ranging and Alarm System (IRAS) for the Magnetospheric Multiscale (MMS) mission, the FFTB has significantly expanded its ability to perform realistic simulations that require Radio Frequency (RF) ranging sensors for relative navigation with the Path Emulator for RF Signals (PERFS). The PERFS, currently under development at NASA GSFC, modulates RF signals exchanged between spacecraft. The RF signals are modified to accurately reflect the dynamic environment through which they travel, including the effects of medium, moving platforms, and radiated power