1,560 research outputs found

    A human centred hybrid MAS and meta-heuristics based system for simultaneously supporting scheduling and plant layout adjustment

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    Manufacturing activities and production control are constantly growing. Despite this, it is necessary to improve the increasing variety of scheduling and layout adjustments for dynamic and flexible responses in volatile environments with disruptions or failures. Faced with the lack of realistic and practical manufacturing scenarios, this approach allows simulating and solving the problem of job shop scheduling on a production system by taking advantage of genetic algorithm and particle swarm optimization algorithm combined with the flexibility and robustness of a multi-agent system and dynamic rescheduling alternatives. Therefore, this hybrid decision support system intends to obtain optimized solutions and enable humans to interact with the system to properly adjust priorities or refine setups or solutions, in an interactive and user-friendly way. The system allows to evaluate the optimization performance of each one of the algorithms proposed, as well as to obtain decentralization in responsiveness and dynamic decisions for rescheduling due to the occurance of unexpected events.This work has been supported by FCT - Fundação para a Ciência e Tecnologia within the Project Scope: UID/CEC/00319/2019

    Research Trends and Outlooks in Assembly Line Balancing Problems

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    This paper presents the findings from the survey of articles published on the assembly line balancing problems (ALBPs) during 2014-2018. Before proceeding a comprehensive literature review, the ineffectiveness of the previous ALBP classification structures is discussed and a new classification scheme based on the layout configurations of assembly lines is subsequently proposed. The research trend in each layout of assembly lines is highlighted through the graphical presentations. The challenges in the ALBPs are also pinpointed as a technical guideline for future research works

    Algorithms and Methods for Designing and Scheduling Smart Manufacturing Systems

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    This book, as a Special Issue, is a collection of some of the latest advancements in designing and scheduling smart manufacturing systems. The smart manufacturing concept is undoubtedly considered a paradigm shift in manufacturing technology. This conception is part of the Industry 4.0 strategy, or equivalent national policies, and brings new challenges and opportunities for the companies that are facing tough global competition. Industry 4.0 should not only be perceived as one of many possible strategies for manufacturing companies, but also as an important practice within organizations. The main focus of Industry 4.0 implementation is to combine production, information technology, and the internet. The presented Special Issue consists of ten research papers presenting the latest works in the field. The papers include various topics, which can be divided into three categories—(i) designing and scheduling manufacturing systems (seven articles), (ii) machining process optimization (two articles), (iii) digital insurance platforms (one article). Most of the mentioned research problems are solved in these articles by using genetic algorithms, the harmony search algorithm, the hybrid bat algorithm, the combined whale optimization algorithm, and other optimization and decision-making methods. The above-mentioned groups of articles are briefly described in this order in this book

    Planning and Scheduling Optimization

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    Although planning and scheduling optimization have been explored in the literature for many years now, it still remains a hot topic in the current scientific research. The changing market trends, globalization, technical and technological progress, and sustainability considerations make it necessary to deal with new optimization challenges in modern manufacturing, engineering, and healthcare systems. This book provides an overview of the recent advances in different areas connected with operations research models and other applications of intelligent computing techniques used for planning and scheduling optimization. The wide range of theoretical and practical research findings reported in this book confirms that the planning and scheduling problem is a complex issue that is present in different industrial sectors and organizations and opens promising and dynamic perspectives of research and development

    Dynamic Facility Layout for Cellular and Reconfigurable Manufacturing using Dynamic Programming and Multi-Objective Metaheuristics

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    The facility layout problem is one of the most classical yet influential problems in the planning of production systems. A well-designed layout minimizes the material handling costs (MHC), personnel flow distances, work in process, and improves the performance of these systems in terms of operating costs and time. Because of this importance, facility layout has a rich literature in industrial engineering and operations research. Facility layout problems (FLPs) are generally concerned with positioning a set of facilities to satisfy some criteria or objectives under certain constraints. Traditional FLPs try to put facilities with the high material flow as close as possible to minimize the MHC. In static facility layout problems (SFLP), the product demands and mixes are considered deterministic parameters with constant values. The material flow between facilities is fixed over the planning horizon. However, in today’s market, manufacturing systems are constantly facing changes in product demands and mixes. These changes make it necessary to change the layout from one period to the other to be adapted to the changes. Consequently, there is a need for dynamic approaches of FLP that aim to generate layouts with high adaptation concerning changes in product demand and mix. This thesis focuses on studying the layout problems, with an emphasis on the changing environment of manufacturing systems. Despite the fact that designing layouts within the dynamic environment context is more realistic, the SFLP is observed to have been remained worthy to be analyzed. Hence, a math-heuristic approach is developed to solve an SFLP. To this aim, first, the facilities are grouped into many possible vertical clusters, second, the best combination of the generated clusters to be in the final layout are selected by solving a linear programming model, and finally, the selected clusters are sequenced within the shop floor. Although the presented math-heuristic approach is effective in solving SFLP, applying approaches to cope with the changing manufacturing environment is required. One of the most well-known approaches to deal with the changing manufacturing environment is the dynamic facility layout problem (DFLP). DFLP suits reconfigurable manufacturing systems since their machinery and material handling devices are reconfigurable to encounter the new necessities for the variations of product mix and demand. In DFLP, the planning horizon is divided into some periods. The goal is to find a layout for each period to minimize the total MHC for all periods and the total rearrangement costs between the periods. Dynamic programming (DP) has been known as one of the effective methods to optimize DFLP. In the DP method, all the possible layouts for every single period are generated and given to DP as its state-space. However, by increasing the number of facilities, it is impossible to give all the possible layouts to DP and only a restricted number of layouts should be fed to DP. This leads to ignoring some layouts and losing the optimality; to deal with this difficulty, an improved DP approach is proposed. It uses a hybrid metaheuristic algorithm to select the initial layouts for DP that lead to the best solution of DP for DFLP. The proposed approach includes two phases. In the first phase, a large set of layouts are generated through a heuristic method. In the second phase, a genetic algorithm (GA) is applied to search for the best subset of layouts to be given to DP. DP, improved by starting with the most promising initial layouts, is applied to find the multi-period layout. Finally, a tabu search algorithm is utilized for further improvement of the solution obtained by improved DP. Computational experiments show that improved DP provides more efficient solutions than DP approaches in the literature. The improved DP can efficiently solve DFLP and find the best layout for each period considering both material handling and layout rearrangement costs. However, rearrangement costs may include some unpredictable costs concerning interruption in production or moving of facilities. Therefore, in some cases, managerial decisions tend to avoid any rearrangements. To this aim, a semi-robust approach is developed to optimize an FLP in a cellular manufacturing system (CMS). In this approach, the pick-up/drop-off (P/D) points of the cells are changed to adapt the layout with changes in product demand and mix. This approach suits more a cellular flexible manufacturing system or a conventional system. A multi-objective nonlinear mixed-integer programming model is proposed to simultaneously search for the optimum number of cells, optimum allocation of facilities to cells, optimum intra- and inter-cellular layout design, and the optimum locations of the P/D points of the cells in each period. A modified non-dominated sorting genetic algorithm (MNSGA-II) enhanced by an improved non-dominated sorting strategy and a modified dynamic crowding distance procedure is used to find Pareto-optimal solutions. The computational experiments are carried out to show the effectiveness of the proposed MNSGA-II against other popular metaheuristic algorithms

    Heuristics and Metaheuristics Approaches for Facility Layout Problems: A Survey

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    Facility Layout Problem (FLP) is a NP-hard problem concerned with the arrangement of facilities as to minimize the distance travelled between all pairs of facilities. Many exact and approximate approaches have been proposed with an extensive applicability to deal with this problem. This paper studies the fundamentals of some well-known heuristics and metaheuristics used in solving the FLPs. It is hoped that this paper will trigger researchers for in-depth studies in FLPs looking into more specific interest such as equal or unequal FLPs

    Microgrid design, control, and performance evaluation for sustainable energy management in manufacturing

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    This research studies the capacity sizing, control strategies, and performance evaluation of the microgrids with hybrid renewable sources for manufacturing end use customers towards a distributed sustainable energy system paradigm. Microgrid technology has been widely investigated and applied in commercial and residential sector, while for manufacturers, it has been less explored and utilized. To fill the gap, the dissertation first proposes a cost-effective sizing model to identify the capacities as well as control strategies of the components in microgrids considering a commonly used energy tariff, i.e., Time of Use (TOU). Then, the sizing model is extended by integrating control strategies for both microgrid components and manufacturing systems considering a typical demand response program, i.e., Critical Peak Pricing (CPP), where customer side load adjustment is highly encouraged. After that, the control strategy of the manufacturers in an overgeneration mitigation-oriented demand response program is further investigated based on the identified optimal size of onsite microgrid to minimize the energy cost. Later, the system is analyzed from its higher level of abstraction where a prosumer community is developed by aggregating such manufacturers with onsite microgrid system. To enhance the reliable energy operation in the community, the performance of the microgrid is investigated through the estimation of the lifetime of Battery Energy Storage System (BESS), a critical design parameter the architecture. Finally, conclusions are presented and future research on real-time joint control strategy for both microgrids and manufacturing systems and identification as well as optimal energy management of the controllable loads in manufacturing system are discussed --Abstract, page iii

    Applied Metaheuristic Computing

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    For decades, Applied Metaheuristic Computing (AMC) has been a prevailing optimization technique for tackling perplexing engineering and business problems, such as scheduling, routing, ordering, bin packing, assignment, facility layout planning, among others. This is partly because the classic exact methods are constrained with prior assumptions, and partly due to the heuristics being problem-dependent and lacking generalization. AMC, on the contrary, guides the course of low-level heuristics to search beyond the local optimality, which impairs the capability of traditional computation methods. This topic series has collected quality papers proposing cutting-edge methodology and innovative applications which drive the advances of AMC

    Modeling of Biological Intelligence for SCM System Optimization

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    This article summarizes some methods from biological intelligence for modeling and optimization of supply chain management (SCM) systems, including genetic algorithms, evolutionary programming, differential evolution, swarm intelligence, artificial immune, and other biological intelligence related methods. An SCM system is adaptive, dynamic, open self-organizing, which is maintained by flows of information, materials, goods, funds, and energy. Traditional methods for modeling and optimizing complex SCM systems require huge amounts of computing resources, and biological intelligence-based solutions can often provide valuable alternatives for efficiently solving problems. The paper summarizes the recent related methods for the design and optimization of SCM systems, which covers the most widely used genetic algorithms and other evolutionary algorithms
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