Scheduling of Batch Processors in Semiconductor Manufacturing – A Review

In this paper a review on scheduling of batch processors (SBP) in semiconductor manufacturing (SM) is presented. It classifies SBP in SM into 12 groups. The suggested classification scheme organizes the SBP in SM literature, summarizes the current research results for different problem types. The classification results are presented based on various distributions and various methodologies applied for SBP in SM are briefly highlighted. A comprehensive list of references is presented. It is hoped that, this review will provide a source for other researchers/readers interested in SBP in SM research and help simulate further interest.Singapore-MIT Alliance (SMA

Approximation algorithms for solving multi-objective optimization problems

This paper tries to cover the main aspects/properties related to scheduling problems, approximation algorithms, and multi-objective combinatorial optimization. Then, we try to describe the main techniques that can be used to solve such problems. In this paper, the reviews results relate to multi-objective optimization problems, exact and approximation search, with the aim of getting all Pareto optimal solutions for some NP-hard problems

Serial-batch scheduling – the special case of laser-cutting machines

The dissertation deals with a problem in the field of short-term production planning, namely the scheduling of laser-cutting machines. The object of decision is the grouping of production orders (batching) and the sequencing of these order groups on one or more machines (scheduling). This problem is also known in the literature as "batch scheduling problem" and belongs to the class of combinatorial optimization problems due to the interdependencies between the batching and the scheduling decisions. The concepts and methods used are mainly from production planning, operations research and machine learning

Minimizing the sum of flow times with batching and delivery in a supply chain

This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University.The aim of this thesis is to study one of the classical scheduling objectives that is of minimizing the sum of flow times, in the context of a supply chain network. We consider the situation that a supplier schedules a set of jobs for delivery in batches to several manufacturers, who in tum have to schedule and deliver jobs in batches to several customers. The individual problem from the viewpoint of supplier and manufacturers will be considered separately. The decision problem faced by the supplier is that of minimizing the sum of flow time and delivery cost of a set of jobs to be processed on a single machine for delivery in batches to manufacturers. The problem from the viewpoint of manufacturer is similar to the supplier's problem and the only difference is that the scheduling, batching and delivery decisions made by the supplier define a release date for each job, before which the manufacturer cannot start the processing of that job. Also a combined problem in the light of cooperation between the supplier and manufacturer will be considered. The objective of the combined problem is to find the best scheduling, batching, and delivery decisions that benefit the entire system including the supplier and manufacturer. Structural properties of each problem are investigated and used to devise a branch and bound solution scheme. Computational experience shows significant improvements over existing algorithms and also shows that cooperation between a supplier and a manufacturer reduces the total system cost of up to 12.35%, while theoretically the reduction of up to 20% can be achieved for special cases

Scheduling in an assembly-type production chain with batch transfer

Author name used in this publication: T. C. E. Cheng2006-2007 > Academic research: refereed > Publication in refereed journalAccepted ManuscriptPublishe

Integrated Batching and Lot Streaming with Variable Sublots and Sequence-Dependent Setups in a Two-Stage Hybrid Flow Shop

Consider a paint manufacturing firm whose customers typically place orders for two or more products simultaneously: liquid primer, top coat paint, and/or undercoat paint. Each product belongs to an associated product family that can be batched together during the manufacturing process. Meanwhile, each product can be split into several sublots so that overlapping production is possible in a two-stage hybrid flow shop. Various numbers of identical capacitated machines operate in parallel at each stage. We present a mixed-integer programming (MIP) to analyze this novel integrated batching and lot streaming problem with variable sublots, incompatible job families, and sequence-dependent setup times. The model determines the number of sublots for each product, the size of each sublot, and the production sequencing for each sublot such that the sum of weighted completion time is minimized. Several numerical example problems are presented to validate the proposed formulation and to compare results with similar problems in the literature. Furthermore, an experimental design based on real industrial data is used to evaluate the performance of proposed model. Results indicate that the computational cost of solving the model is high

Bütünleşik tedarik zinciri çizelgeleme modelleri: Bir literatür taraması

Research on integration of supply chain and scheduling is relatively recent, and number of studies on this topic is increasing. This study provides a comprehensive literature survey about Integrated Supply Chain Scheduling (ISCS) models to help identify deficiencies in this area. For this purpose, it is thought that this study will contribute in terms of guiding researchers working in this field. In this study, existing literature on ISCS problems are reviewed and summarized by introducing the new classification scheme. The studies were categorized by considering the features such as the number of customers (single or multiple), product lifespan (limited or unlimited), order sizes (equal or general), vehicle characteristics (limited/sufficient and homogeneous/heterogeneous), machine configurations and number of objective function (single or multi objective). In addition, properties of mathematical models applied for problems and solution approaches are also discussed.Bütünleşik Tedarik Zinciri Çizelgeleme (BTZÇ) üzerine yapılan araştırmalar nispeten yenidir ve bu konu üzerine yapılan çalışma sayısı artmaktadır. Bu çalışma, bu alandaki eksiklikleri tespit etmeye yardımcı olmak için BTZÇ modelleri hakkında kapsamlı bir literatür araştırması sunmaktadır. Bu amaçla, bu çalışmanın bu alanda çalışan araştırmacılara rehberlik etmesi açısından katkı sağlayacağı düşünülmektedir. Bu çalışmada, BTZÇ problemleri üzerine mevcut literatür gözden geçirilmiş ve yeni sınıflandırma şeması tanıtılarak çalışmalar özetlenmiştir. Çalışmalar; tek veya çoklu müşteri sayısı, sipariş büyüklüğü tipi (eşit veya genel), ürün ömrü (sınırlı veya sınırsız), araç karakteristikleri (sınırlı/yeterli ve homojen/heterojen), makine konfigürasyonları ve amaç fonksiyonu sayısı (tek veya çok amaçlı) gibi özellikler dikkate alınarak kategorize edildi. Ayrıca problemler için uygulanan matematiksel modellerin özellikleri ve çözüm yaklaşımları da tartışılmıştır

Minimizing the sum of flow times with batching and delivery in a supply chain

The aim of this thesis is to study one of the classical scheduling objectives that is of minimizing the sum of flow times, in the context of a supply chain network. We consider the situation that a supplier schedules a set of jobs for delivery in batches to several manufacturers, who in tum have to schedule and deliver jobs in batches to several customers. The individual problem from the viewpoint of supplier and manufacturers will be considered separately. The decision problem faced by the supplier is that of minimizing the sum of flow time and delivery cost of a set of jobs to be processed on a single machine for delivery in batches to manufacturers. The problem from the viewpoint of manufacturer is similar to the supplier's problem and the only difference is that the scheduling, batching and delivery decisions made by the supplier define a release date for each job, before which the manufacturer cannot start the processing of that job. Also a combined problem in the light of cooperation between the supplier and manufacturer will be considered. The objective of the combined problem is to find the best scheduling, batching, and delivery decisions that benefit the entire system including the supplier and manufacturer. Structural properties of each problem are investigated and used to devise a branch and bound solution scheme. Computational experience shows significant improvements over existing algorithms and also shows that cooperation between a supplier and a manufacturer reduces the total system cost of up to 12.35%, while theoretically the reduction of up to 20% can be achieved for special cases.EThOS - Electronic Theses Online ServiceGBUnited Kingdo

A Mathematical Approach to Paint Production Process Optimization

As the global paint market steadily grows, finding the most effective processing model to increase production capacity will be the best way to enhance competitiveness. Therefore, this study proposes two production environments commonly used in the paint industry: build-to-order (BTO) and the variation of a configuration-to-order (CTO), called group production, to schedule paint production. Mixed-Integer Linear Program (MILP) was solved using genetic algorithms (GA) to analyze two production environments with various products, different set-up times, and different average demand for each product. The models determine the number of batches, the size and product of each batch, and the batch sequence such that the makespan is minimized. Several numerical instances are presented to analyze the proposed models. The experimental results show that BTO production completes products faster than group production when products are simple (low variety). However, group production is more applicable to manufacturing diverse products (high variety) and mass production (high volume). Finally, the number of colors has the most significant impact on the two models, followed by the number of product types, and finally the average demand