Time-based control techniques for integrated DC-DC conversion

Time-based control techniques for the design of high switching frequency buck converters are presented. Using time as the processing variable, the proposed controller operates with CMOS-level digital-like signals but without adding any quantization error. A ring oscillator is used as an integrator in place of conventional opamp-RC or Gm-C integrators while a delay line is used to perform voltage-to-time conversion and to sum time signals. A simple flip-flop generates a pulse-width modulated signal from the time-based output of the controller. Hence time-based control eliminates the need for a wide bandwidth error amplifier, pulse width modulator (PWM) in analog controllers or high-resolution analog-to-digital converter (ADC) and digital PWM in digital controllers. As a result, it can be implemented in a small area and with minimal power. First, a time-based single-phase buck converter is proposed and fabricated in a 180nm CMOS process, the prototype buck converter occupies an active area of 0.24mm^2, of which the controller occupies only 0.0375mm^2. It operates over a wide range of switching frequencies (10-25 MHz) and regulates output to any desired voltage in the range of 0.6V to 1.5V with 1.8V input voltage. With a 500mA step in the load current, the settling time is less than 3.5us and the measured reference tracking bandwidth is about 1MHz. Better than 94% peak efficiency is achieved while consuming a quiescent current of only 2uA/MHz. Second, the techniques are extended to a high switching frequency multi-phase buck converter. Efficiency degradation due to mismatch between the phases is mitigated by generating precisely matched duty-cycles by combining a time-based multi-phase generator (MPG) with a time-based PID compensator (T-PID). The proposed approach obviates the need for a complex current sensing and calibration circuitry needed to implement active current sharing in an analog controller. It also eliminates the need for a high-resolution analog-to-digital converter and digital pulse width modulator needed for implementing passive current sharing in a digital controller. Fabricated in a 65nm CMOS process, the prototype multi-phase buck converter occupies an active area of 0.32mm^2, of which the controller occupies only 0.04mm^2. The converter operates over a wide range of switching frequencies (30-70 MHz) and regulates output to any desired voltage in the range of 0.6V to 1.5V from 1.8V input voltage. With a 400mA step in the load current, the settling time is less than 0.6us and the measured duty-cycle mismatch is less than 0.48%. Better than 87% peak efficiency is achieved while consuming a quiescent current of only 3uA/MHz. Finally, light load operation is discussed. The light load efficiency of a time-based buck converter is improved by adding proposed PFM control. At the same time, the proposed seamless transition techniques provide a freedom to change the control mode between PFM and PWM without deteriorating output voltage which allows for a system to manage its power efficiently. Fabricated in a 65nm CMOS, the prototype achieves 90% peak efficiency and > 80% efficiency over an ILOAD range of 2mA to 800mA. VO changes by less than 40mV during PWM to PFM transitions

Integrated circuits for efficient power delivery using pulse-width-modulation

Circuits and architectures for efficient power delivery have become crucial in emerging smart systems. Switching power amplifiers (PA) are very attractive for such applications, because they exhibit better efficiency compared to linear PA designs, due to saturated operation. Switching PAs also allow for utilization of deep submicron CMOS technologies, due to which these designs can be easily integrated with digital circuits, and can benefit from process scaling, in performance as well as in area. Pulse-width-modulation (PWM) is commonly used with switching PAs. A PWM signal typically employs a high-frequency switching pulse waveform as a carrier signal, wherein the pulse-width or duty-cycle of each pulse is modulated by a given low-frequency input signal. The carrier frequency can vary from several kHz to GHz, and is typically determined by the target application. In this thesis, efficient power-delivery circuits that use PWM with switching class-D stages are presented. Advanced circuit techniques, as well as architectures for PWM are proposed to enhance efficiency and circumvent the limitations of conventional architectures. A digitally-intensive transmitter using RF-PWM with a class-D PA is described in the first part of the thesis. The use of carrier switching for alleviating the dynamic range limitation that can be observed in classical RF-PWM implementations is introduced. The approach employs the full carrier frequency for half of the amplitude range, and the second harmonic of half of the carrier frequency, for the remainder of the amplitude range. This concept not only allows the transmitter to drive modulated signals with large peak-to-average power ratio (PAPR), but also improves the back-off efficiency due to reduced switching losses in the half carrier-frequency mode. A glitch-free phase selector is proposed that removes the deleterious glitches that can occur at the input data transitions. The phase-selector also prevents D flip-flop setup-and-hold time violations. The transmitter has been implemented in a 130-nm CMOS process. The measured peak output power and power-added-efficiency (PAE) are 25.6 dBm and 34%, respectively. While driving 802.11g 20-MHz 64-QAM OFDM signals, the average measured output power is 18.3 dBm and the PAE is 16%, with an EVM of -25.5 dB. The second part of the thesis describes a high-speed driver that provides a PWM output using a class-D PA. A PLL-based architecture is employed which eliminates the requirement for a precise ramp or triangular signal generator, and a high-speed comparator, which are typically used for PWM generation. Multi-level signaling is proposed to enhance back-off as well as peak efficiency, which is critical for signals with high PAPR. A differential, folded PWM scheme is introduced to achieve highly linear operation. 3-level operation is achieved without the requirement for additional supply source or sink paths, while 5-level operation is achieved with additional supply source and sink paths, compared to 2-level operation. The PWM driver has been implemented in a 130-nm CMOS process and can operate with a switching frequency of 40-to-170 MHz. For 2/3/5-level PA operation, with a 500 kHz sinusoidal input and 60 MHz switching frequency, the measured THD is -61/-62/-53 dB and corresponding efficiency is 71/83/86% with 175/200/220 mW output power level, respectively. Performance has also been verified for 2/3-level PA operation with a high PAPR signal with 500 kHz bandwidth. While intended as a general purpose amplifier, the approach is well-suited for applications such as power-line communications (PLC). The final part of the thesis introduces an efficient buck/buck-boost reconfigurable LED driver that supports PWM and PFM operation. The driver is based on peak current control. Rectified sin as well as sin² functions are employed in the reference signal to improve the power factor (PF) and total harmonic distortion (THD) of the buck and buck-boost converters. The design ensures that the peak of the inductor current maintains a constant level that is invariant for different AC line voltages. The operating mode of the design can be changed between PWM and PFM. The LED driver has been implemented in a 130-nm CMOS process. PF and THD are improved when the proposed reference is employed, and peak PF and lowest THD are 0.995/0.983/0.996 and 7.8/6.2/3.5% for the buck (PWM), buck (PFM), buck-boost (PFM) cases, respectively. The corresponding peak efficiency for the three cases is 88/92/91%, respectively.Electrical and Computer Engineerin

COMPARATIVE STUDY OF MULTIPLE CONTROLLER DESIGNS FOR HIGH FREQUENCY CONVERTER

This paper compares the performance of the high frequency converter with controller circuit and without controller circuit. The comparison is done in term of the output ripple voltage and current, output voltage and current and the body diode conduction loss. The reason to do this research is because at high frequency, the Pulse Width Modulator becomes less efficient and produces higher losses, therefore there is a need to find a new controller. The design is tested using a synchronous rectifier buck converter (SRBC) circuit with a switching frequency of 1 MHz. The design and simulation are done with the aid of PSpice software. At the end of the research, it is found that the Compensator with AGD produces the best result

Digital Controlled Multi-phase Buck Converter with Accurate Voltage and Current Control

abstract: A 4-phase, quasi-current-mode hysteretic buck converter with digital frequency synchronization, online comparator offset-calibration and digital current sharing control is presented. The switching frequency of the hysteretic converter is digitally synchronized to the input clock reference with less than ±1.5% error in the switching frequency range of 3-9.5MHz. The online offset calibration cancels the input-referred offset of the hysteretic comparator and enables ±1.1% voltage regulation accuracy. Maximum current-sharing error of ±3.6% is achieved by a duty-cycle-calibrated delay line based PWM generator, without affecting the phase synchronization timing sequence. In light load conditions, individual converter phases can be disabled, and the final stage power converter output stage is segmented for high efficiency. The DC-DC converter achieves 93% peak efficiency for Vi = 2V and Vo = 1.6V.Dissertation/ThesisDoctoral Dissertation Electrical Engineering 201

Dual-frequency single-inductor multiple-output (DF-SIMO) power converter topology for SoC applications

Modern mixed-signal SoCs integrate a large number of sub-systems in a single nanometer CMOS chip. Each sub-system typically requires its own independent and well-isolated power supply. However, to build these power supplies requires many large off-chip passive components, and thus the bill of material, the package pin count, and the printed circuit board area and complexity increase dramatically, leading to higher overall cost. Conventional (single-frequency) Single-Inductor Multiple-Output (SIMO) power converter topology can be employed to reduce the burden of off-chip inductors while producing a large number of outputs. However, this strategy requires even larger off-chip output capacitors than single-output converters due to time multiplexing between the multiple outputs, and thus many of them suffer from cross coupling issues that limit the isolation between the outputs. In this thesis, a Dual-Frequency SIMO (DF-SIMO) buck converter topology is proposed. Unlike conventional SIMO topologies, the DF-SIMO decouples the rate of power conversion at the input stage from the rate of power distribution at the output stage. Switching the input stage at low frequency (~2 MHz) simplifies its design in nanometer CMOS, especially with input voltages higher than 1.2 V, while switching the output stage at higher frequency enables faster output dynamic response, better cross-regulation, and smaller output capacitors without the efficiency and design complexity penalty of switching both the input and output stages at high frequency. Moreover, for output switching frequency higher than 100 MHz, the output capacitors can be small enough to be integrated on-chip. A 5-output 2-MHz/120-MHz design in 45-nm CMOS with 1.8-V input targeting low-power microcontrollers is presented as an application. The outputs vary from 0.6 to 1.6 V, with 4 outputs providing up to 15 mA and one output providing up to 50 mA. The design uses single 10-uH off-chip inductor, 2-nF on-chip capacitor for each 15-mA output and 4.5-nF for the 50-mA output. The peak efficiency is 73%, Dynamic Voltage Scaling (DVS) is 0.6 V/80 ns, and settling time is 30 ns for half-to-full load steps with no observable overshoot/undershoot or cross-coupling transients. The DF-SIMO topology enables realizing multiple efficient power supplies with faster dynamic response, better cross-regulation, and lower overall cost compared to conventional SIMO topologies

Chaos controller for switching regulators aiming enhanced design-space towards miniaturization

This paper tackles the control of fast-scale instabilities in a buck switching power converter aiming to expand its design-space towards miniaturization. After briefly revisiting the working principle of existing chaos controllers, the paper explores an alternative approach based on amplifying the harmonic at the switching frequency. Numerical simulations show that the proposed controller can concurrently improve both fast-scale and slow-scale stability margins. Finally, the paper proposes a chaos controller combined with an output ripple reduction network and studies their interaction with the aim of achieving both low-ripple and improved stability.Preprin

Characterizing and modeling methods for power converters

“Stable power delivery is becoming increasingly important in modern electronic devices, especially in applications with stringent requirements of its form factor. With the evolution of technology, the switching frequency in a power converter is pushed to a higher frequency range, e.g., several MHz or even higher, to decrease its size. However, the loss generated in the converter increases drastically due to the high switching frequency. In addition, a wide-band feedback controller is required to accommodate the high switching frequency in the converter. We focus on the characterization or modeling of the feedback control circuits and critical components in a switching power converter. A transient-simulation-oriented averaged continuous-time model is proposed to evaluate the transient output noise of a buck converter. The proposed modeling method is developed with time-domain waveforms, which enables a generalized modeling framework for current-mode controllers with constant and nonconstant switching frequencies. In this work, we mainly focus on characterization for two types of components: the switching components, including Si MOSFETs and GaN High-electron-mobility transistor (HEMT), and the magnetic core in an inductor. For the characterization of switching components, a set of test fixtures are designed to characterize the equivalent circuit of Si MOSFETs and GaN HEMTs. The frequency-dependent behaviors of Si MOSFETs are observed, which invalidate the conventional modeling methods for MOSFETs, especially for radiated emission (RE) prediction. For the characterization of magnetic cores, two different probe calibration methods are demonstrated. Accurate phase discrepancy characterization is allowed with the proposed method, which overcomes the main limitation in the conventional two-winding method. In addition, the proposed method supports wide-band loss measurement without resonance tuning, which supports core loss measurement for non-sinusoidal excitation”--Abstract, page iv

High Performance Power Management Integrated Circuits for Portable Devices

abstract: Portable devices often require multiple power management IC (PMIC) to power different sub-modules, Li-ion batteries are well suited for portable devices because of its small size, high energy density and long life cycle. Since Li-ion battery is the major power source for portable device, fast and high-efficiency battery charging solution has become a major requirement in portable device application. In the first part of dissertation, a high performance Li-ion switching battery charger is proposed. Cascaded two loop (CTL) control architecture is used for seamless CC-CV transition, time based technique is utilized to minimize controller area and power consumption. Time domain controller is implemented by using voltage controlled oscillator (VCO) and voltage controlled delay line (VCDL). Several efficiency improvement techniques such as segmented power-FET, quasi-zero voltage switching (QZVS) and switching frequency reduction are proposed. The proposed switching battery charger is able to provide maximum 2 A charging current and has an peak efficiency of 93.3%. By configure the charger as boost converter, the charger is able to provide maximum 1.5 A charging current while achieving 96.3% peak efficiency. The second part of dissertation presents a digital low dropout regulator (DLDO) for system on a chip (SoC) in portable devices application. The proposed DLDO achieve fast transient settling time, lower undershoot/overshoot and higher PSR performance compared to state of the art. By having a good PSR performance, the proposed DLDO is able to power mixed signal load. To achieve a fast load transient response, a load transient detector (LTD) enables boost mode operation of the digital PI controller. The boost mode operation achieves sub microsecond settling time, and reduces the settling time by 50% to 250 ns, undershoot/overshoot by 35% to 250 mV and 17% to 125 mV without compromising the system stability.Dissertation/ThesisDoctoral Dissertation Electrical Engineering 201