High Quality 3D Shape Reconstruction via Digital Refocusing and Pupil Apodization in Multi-wavelength Holographic Interferometry.

Multi-wavelength holographic interferometry (MWHI) has good potential for evolving into a high quality 3D shape reconstruction technique. There are several remaining challenges, including 1) depth-of-field limitation, leading to axial dimension inaccuracy of out-of-focus objects; and 2) smearing from shiny smooth objects to their dark dull neighbors, generating fake measurements within the dark area. This research is motivated by the goal of developing an advanced optical metrology system that provides accurate 3D profiles for target object or objects of axial dimension larger than the depth-of-field, and for objects with dramatically different surface conditions. The idea of employing digital refocusing in MWHI has been proposed as a solution to the depth-of-field limitation. One the one hand, traditional single wavelength refocusing formula is revised to reduce sensitivity to wavelength error. Investigation over real example demonstrates promising accuracy and repeatability of reconstructed 3D profiles. On the other hand, a phase contrast based focus detection criterion is developed especially for MWHI, which overcomes the problem of phase unwrapping. The combination for these two innovations gives birth to a systematic strategy of acquiring high quality 3D profiles. Following the first phase contrast based focus detection step, interferometric distance measurement by MWHI is implemented as a next step to conduct relative focus detection with high accuracy. This strategy results in ±100mm 3D profile with micron level axial accuracy, which is not available in traditional extended focus image (EFI) solutions. Pupil apodization has been implemented to address the second challenge of smearing. The process of reflective rough surface inspection has been mathematically modeled, which explains the origin of stray light and the necessity of replacing hard-edged pupil with one of gradually attenuating transmission (apodization). Metrics to optimize pupil types and parameters have been chosen especially for MWHI. A Gaussian apodized pupil has been installed and tested. A reduction of smearing in measurement result has been experimentally demonstrated.Ph.D.Mechanical EngineeringUniversity of Michigan, Horace H. Rackham School of Graduate Studieshttp://deepblue.lib.umich.edu/bitstream/2027.42/91461/1/xulium_1.pd

TRA of DigiMon components

The DigiMon project aims to develop an affordable, flexible, societally embedded and smart monitoring system for industrial scale subsurface CO2 storage. For this purpose, the DigiMon system is to combine various types of measurements in integrated workflows. In this report, we describe the process of conducting the Technology Readiness Assessment (TRA) of various measurement techniques. We report on the identification, description and assessment of these measurement techniques as Critical Technology Elements (CTEs) being part of the DigiMon system

Three-dimensional geometry characterization using structured light fields

Tese de doutoramento. Engenharia Mecânica. Faculdade de Engenharia. Universidade do Porto. 200

Multi-scale data fusion for surface metrology

The major trends in manufacturing are miniaturization, convergence of the traditional research fields and creation of interdisciplinary research areas. These trends have resulted in the development of multi-scale models and multi-scale surfaces to optimize the performance. Multi-scale surfaces that exhibit specific properties at different scales for a specific purpose require multi-scale measurement and characterization. Researchers and instrument developers have developed instruments that are able to perform measurements at multiple scales but lack the much required multi- scale characterization capability. The primary focus of this research was to explore possible multi-scale data fusion strategies and options for surface metrology domain and to develop enabling software tools in order to obtain effective multi-scale surface characterization, maximizing fidelity while minimizing measurement cost and time. This research effort explored the fusion strategies for surface metrology domain and narrowed the focus on Discrete Wavelet Frame (DWF) based multi-scale decomposition. An optimized multi-scale data fusion strategy ‘FWR method’ was developed and was successfully demonstrated on both high aspect ratio surfaces and non-planar surfaces. It was demonstrated that the datum features can be effectively characterized at a lower resolution using one system (Vision CMM) and the actual features of interest could be characterized at a higher resolution using another system (Coherence Scanning Interferometer) with higher capability while minimizing the measurement time

PC-grade parallel processing and hardware acceleration for large-scale data analysis

Arguably, modern graphics processing units (GPU) are the first commodity, and desktop parallel processor. Although GPU programming was originated from the interactive rendering in graphical applications such as computer games, researchers in the field of general purpose computation on GPU (GPGPU) are showing that the power, ubiquity and low cost of GPUs makes them an ideal alternative platform for high-performance computing. This has resulted in the extensive exploration in using the GPU to accelerate general-purpose computations in many engineering and mathematical domains outside of graphics. However, limited to the development complexity caused by the graphics-oriented concepts and development tools for GPU-programming, GPGPU has mainly been discussed in the academic domain so far and has not yet fully fulfilled its promises in the real world. This thesis aims at exploiting GPGPU in the practical engineering domain and presented a novel contribution to GPGPU-driven linear time invariant (LTI) systems that are employed by the signal processing techniques in stylus-based or optical-based surface metrology and data processing. The core contributions that have been achieved in this project can be summarized as follow. Firstly, a thorough survey of the state-of-the-art of GPGPU applications and their development approaches has been carried out in this thesis. In addition, the category of parallel architecture pattern that the GPGPU belongs to has been specified, which formed the foundation of the GPGPU programming framework design in the thesis. Following this specification, a GPGPU programming framework is deduced as a general guideline to the various GPGPU programming models that are applied to a large diversity of algorithms in scientific computing and engineering applications. Considering the evolution of GPU’s hardware architecture, the proposed frameworks cover through the transition of graphics-originated concepts for GPGPU programming based on legacy GPUs and the abstraction of stream processing pattern represented by the compute unified device architecture (CUDA) in which GPU is considered as not only a graphics device but a streaming coprocessor of CPU. Secondly, the proposed GPGPU programming framework are applied to the practical engineering applications, namely, the surface metrological data processing and image processing, to generate the programming models that aim to carry out parallel computing for the corresponding algorithms. The acceleration performance of these models are evaluated in terms of the speed-up factor and the data accuracy, which enabled the generation of quantifiable benchmarks for evaluating consumer-grade parallel processors. It shows that the GPGPU applications outperform the CPU solutions by up to 20 times without significant loss of data accuracy and any noticeable increase in source code complexity, which further validates the effectiveness of the proposed GPGPU general programming framework. Thirdly, this thesis devised methods for carrying out result visualization directly on GPU by storing processed data in local GPU memory through making use of GPU’s rendering device features to achieve realtime interactions. The algorithms employed in this thesis included various filtering techniques, discrete wavelet transform, and the fast Fourier Transform which cover the common operations implemented in most LTI systems in spatial and frequency domains. Considering the employed GPUs’ hardware designs, especially the structure of the rendering pipelines, and the characteristics of the algorithms, the series of proposed GPGPU programming models have proven its feasibility, practicality, and robustness in real engineering applications. The developed GPGPU programming framework as well as the programming models are anticipated to be adaptable for future consumer-level computing devices and other computational demanding applications. In addition, it is envisaged that the devised principles and methods in the framework design are likely to have significant benefits outside the sphere of surface metrology.EThOS - Electronic Theses Online ServiceGBUnited Kingdo

Investigations into a multiplexed fibre interferometer for on-line, nanoscale, surface metrology

Current trends in technology are leading to a need for ever smaller and more complex featured surfaces. The techniques for manufacturing these surfaces are varied but are tied together by one limitation; the lack of useable, on-line metrology instrumentation. Current metrology methods require the removal of a workpiece for characterisation which leads to machining down-time, more intensive labour and generally presents a bottle neck for throughput. In order to establish a new method for on-line metrology at the nanoscale investigation are made into the use of optical fibre interferometry to realise a compact probe that is robust to environmental disturbance. Wavelength tuning is combined with a dispersive element to provide a moveable optical stylus that sweeps the surface. The phase variation caused by the surface topography is then analysed using phase shifting interferometry. A second interferometer is wavelength multiplexed into the optical circuit in order to track the inherent instability of the optical fibre. This is then countered using a closed loop control to servo the path lengths mechanically which additionally counters external vibration on the measurand. The overall stability is found to be limited by polarisation state evolution however. A second method is then investigated and a rapid phase shifting technique is employed in conjunction with an electro-optic phase modulator to overcome the polarisation state evolution. Closed loop servo control is realised with no mechanical movement and a step height artefact is measured. The measurement result shows good correlation with a measurement taken with a commercial white light interferometer

Intelligent laser scanning for computer aided manufacture.

Reverse engineering requires the acquisition of large amounts of data describing the surface of an object, sufficient to replicate that object accurately using appropriate fabrication techniques. This is important within a wide range of commercial and scientific fields where CAD models may be unavailable for parts that must be duplicated or modified, or where a physical model is used as a prototype. The three-dimensional digitisation of objects is an essential first step in reverse engineering. Optical triangulation laser sensors are one of the most popular and common non-contact methods used in the data acquisition process today. They provide the means for high resolution scanning of complex objects. Multiple scans of the object are usually required to capture the full 3D profile of the object. A number of factors, including scan resolution, system optics and the precision of the mechanical parts comprising the system may affect the accuracy of the process. A single perspective optical triangulation sensor provides an inexpensive method for the acquisition of 3D range image data