Accelerating the Research Approach to Ziegler–Natta Catalysts

Despite 60 years of history and a stunning success, Ti-based Ziegler–Natta catalysts for the production of isotactic polypropylene remain black-box systems, and progress still relies on trial and error. This represents a limitation in a moment when the most widely used industrial systems, containing phthalates as selective modifiers, need to be replaced because of a recent REACH ban. In view of the great complexity of the chemical and physical variables and the heavy nonlinearity of their effects, a high-/medium-throughput approach to this catalysis is highly desirable; herein we introduce an integrated medium-throughput workflow spanning from propene polymerization to polypropylene microstructural characterization and combining a 10²-fold throughput intensification with quality standards equal or higher than conventional methods

Periodic Hybrid DFT Approach (Including Dispersion) to MgCl₂‑Supported Ziegler–Natta Catalysts. 2. Model Electron Donor Adsorption on MgCl₂ Crystal Surfaces

The adsorption of small probe molecules (H2O, NH3 and EtOH) and the small model silane Me2Si­(OMe)2 on (104) and (110) surfaces of α-MgCl2 have been studied using periodic DFT calculations including a classical correction (of the type f(R)/R6) for dispersion. The results reveal that donors strongly stabilize both crystal surfaces relative to the bulk solid. Moreover, coordination of two donor molecules to the four-coordinate exposed Mg atom of MgCl2 (110) causes this surface to become preferred over MgCl2 (104) surface with only a single donor per exposed Mg. However, coverage also plays an important role. The model silane preferentially adsorbs in bidentate mode on MgCl2 (110), provided that coverage is 0.5 or lower; at full coverage, there is not enough space for such an arrangement, and only a monodentate binding mode is obtained. Such coverage effects should be even more pronounced for the bulkier silanes used as external donors in real MgCl2-supported Ziegler–Natta systems, as tailored experiments seem to confirm

“Uni et Trini”: In Situ Diversification of (Pyridylamide)hafnium(IV) Catalysts

“Uni et Trini”: In Situ Diversification of (Pyridylamide)hafnium(IV) Catalyst