Influence of processing parameters on forming quality of non-circular spinning

Processing parameters have great influence on forming quality of non-circular spinning. Finite element simulation model of non-circular spinning for the three straight-edge round-corner cross-section (TSRC) hollow-part was established. Variation rules of thickness and springback of TSRC spun workpiece under different processing parameters were obtained by means of orthogonal test as well as the software MSC.MARC. The results show that the influences of the relative clearance ΔC and the feed ratio of roller fz on the maximum wall thickness thinning ratio δt are obvious, and the influences of n and Dr are slight; the influences of the nose radius of roller rρ on the springback angle Δα is the most obvious, and the influences of ΔC and Dr are slight

Laser Polishing Die Steel Assisted by Steady Magnetic Field

To improve the surface roughness of SKD61 die steel and reduce the secondary overflow of the molten pool, a steady magnetic field-assisted laser polishing method is proposed to study the effect of steady magnetic field on the surface morphology and melt pool flow behavior of SKD61 die steel. Firstly, a low-energy pulsed laser is used for the removal of impurities from the material surface; then, the CW laser, assisted by steady magnetic field, is used to polish the rough surface of SKD61 die steel to reduce the material surface roughness. The results show that the steady magnetic field-assisted laser polishing can reduce the surface roughness of SKD61 die steel from 6.1 μm to 0.607 μm, which is a 90.05% reduction compared with the initial surface roughness. Furthermore, a multi-physical-field numerical transient model involving heat transfer, laminar flow and electromagnetic field is established to simulate the flow state of the molten pool on the surface of the SKD61 die steel. This revealed that the steady magnetic field is able to inhibit the secondary overflow of the molten pool to improve the surface roughness of SKD61 slightly by reducing the velocity of the molten pool. Compared with the molten pool depth obtained experimentally, the molten pool depth simulation was 65 μm, representing an error 15.0%, thus effectively demonstrating the accuracy of the simulation model

Preparation and application of yttrium oxide with a large specific surface area through moderate carbonation in the presence of carbon dioxide

Yttrium oxide with a large specific surface area (SSA) (hereafter called LSSA Y2O3) has high-porosity structure, relatively large interface, and relatively abundant active surface sites, and its optical, chemical and thermal stability properties are greatly improved compared with ordinary yttrium oxide. As a result, LSSA Y2O3 has been applied in various fields as a luminescent, catalytic, and adsorbent material, showing enormous market potential. This study creatively presents a process designed to prepare LSSA Y2O3 powders through moderate carbonation in the presence of CO2. Experimentally, CO2 was used to carbonate a yttrium hydroxide [Y(OH)3] slurry. During the initial stage of carbonation, crystalline yttrium carbonate encapsulated Y(OH)3 through heterogeneous nucleation on its surface. This encapsulation considerably improved the filterability of the carbonation product while allowing it to retain the phase structure and high-porosity morphology of Y(OH)3. Further calcination of the carbonation product produced LSSA Y2O3 with an SSA of approximately 84 m2/g. This Y2O3 powder exhibited a relatively high adsorption capacity for methyl orange and was easy to recycle and reuse, thus showing potential for use as an adsorbent. The process developed in this study for preparing LSSA Y2O3 powders through carbonation in the presence of CO2 is advantageous because it requires only moderate conditions, causes no pollution, produces products with a uniform granularity and morphology, and is easy to scale up to meet industrial demands. Therefore, this process can effectively increase the added value and market competitiveness of Y2O3 powders and provide an experimental basis and theoretical guidance for the synthesis of other rare earth (RE) compounds with large SSAs through carbonation

Clamping Fatigue Properties of Shrink-Fit Holder

In order to explore the clamping fatigue properties of shrink-fit holders, ANSYS software was used in this study to analyze the thermal and contact stresses during the clamping process of the shrink-fit holder, and the fatigue analysis was performed by selecting the dangerous areas based on the two stresses. A numerical control shrink-fit holder clamping fatigue test device was manufactured, and the automatic clamping of the shrink-fit holder was executed in this study. After 500 clamping repetitions, a milling test was carried out on the shrink-fit bracket. By collecting the vibration signal of the workpiece during processing and measuring the change in the surface roughness of the workpiece, and then analyzing the change in the machining performance of the shrink-fit holder under different clamping times, we were able to compare and verify the accuracy of the finite element fatigue analysis