Sub-100-nm Nanoparticle Arrays with Perfect Ordering and Tunable and Uniform Dimensions Fabricated by Combining Nanoimprinting with Ultrathin Alumina Membrane Technique

This work reports a nonlithographic nanopatterning approach to fabricate perfectly ordered nanoparticle arrays with tunable and uniform dimensions from about 30 to 80 nm and strict periods of 100 nm in a square lattice on large-area substrates by combining nanoimprinting with ultrathin alumina membrane technique. There is no requirement of any organic layer to support an ultrathin membrane in our novel route, which totally addressed the problems of nonuniform pores in prepatterned alumina templates and contamination during sample preparation, and thus is indispensable for our fabrication of ideally regular nanoparticle arrays on various kinds of substrates (such as flexible plastic). The effect of imprinted pressure on the prepatterning of Al foil was also studied in order to ensure the reusability of the precious imprinting stamps. This simple but efficient method provides a cost-effective platform for the fabrication of perfectly ordered nanostructures on substrates for various applications in nanotechnology

Substrate-Independent, Fast, and Reversible Switching between Underwater Superaerophobicity and Aerophilicity on the Femtosecond Laser-Induced Superhydrophobic Surfaces for Selectively Repelling or Capturing Bubbles in Water

In this paper, the reversible switching between underwater (super-) aerophilicity and superaerophobicity was achieved on various femtosecond (fs) laser-induced superhydrophobic surfaces. A range of materials including Al, stainless steel, Cu, Ni, Si, poly­(tetrafluoroethylene), and polydimethylsiloxane were first transformed to superhydrophobic after the formation of surface microstructures through fs laser treatment. These surfaces showed (super-) aerophilicity when immersed in water. In contrast, if the surface was prewetted with ethanol and then dipped into water, the surfaces showed superaerophobicity in water. The underwater aerophilicity of the superhydrophobic substrates could easily recover by drying. The switching between the underwater aerophilicity and superaerophobicity can be fast repeated many cycles and is substrate-independent in stark contrast to common wettability-switchable surfaces based on stimuli-responsive chemistry. Therefore, the as-prepared superhydrophobic surfaces can capture or repel air bubbles in water by selectively switching between underwater superaerophobicity and aerophilicity. Finally, we demonstrated that the underwater bubbles could pass through an underwater aerophilic porous sheet but were intercepted by an underwater superaerophobic porous sheet. The selective passage of the underwater bubbles was achieved by the reversible switching between the underwater aerophilicity and superaerophobicity. We believe that this substrate-independent and fast method of switching air wettability has important applications in controlling air behavior in water

How To Obtain Six Different Superwettabilities on a Same Microstructured Pattern: Relationship between Various Superwettabilities in Different Solid/Liquid/Gas Systems

A range of different superwettabilities were obtained on femtosecond laser-structured Al surfaces. The formation mechanism of each superwetting state is discussed in this paper. It is revealed that the underwater oil droplet and bubble wettabilities of a solid surface have a close relationship with its water wettability. The laser-induced hierarchical microstructures showed superhydrophilicity in air but showed superoleophobicity/superaerophobicity after immersion in water. When such microstructures were further modified with a low-surface-energy monolayer, the wettability of the resultant surface would turn to superhydrophobicity with ultralow water adhesion in air and superoleophilicity/superaerophilicity in water. The understanding of the relationship among the above-mentioned six different superwettabilities is highly important in the design of various superwetting microstructures, transforming the structures from one superwetting state to another state and better using the artificial superwetting materials

How To Obtain Six Different Superwettabilities on a Same Microstructured Pattern: Relationship between Various Superwettabilities in Different Solid/Liquid/Gas Systems

A range of different superwettabilities were obtained on femtosecond laser-structured Al surfaces. The formation mechanism of each superwetting state is discussed in this paper. It is revealed that the underwater oil droplet and bubble wettabilities of a solid surface have a close relationship with its water wettability. The laser-induced hierarchical microstructures showed superhydrophilicity in air but showed superoleophobicity/superaerophobicity after immersion in water. When such microstructures were further modified with a low-surface-energy monolayer, the wettability of the resultant surface would turn to superhydrophobicity with ultralow water adhesion in air and superoleophilicity/superaerophilicity in water. The understanding of the relationship among the above-mentioned six different superwettabilities is highly important in the design of various superwetting microstructures, transforming the structures from one superwetting state to another state and better using the artificial superwetting materials

Superhydrophobic Al surfaces with Properties of Anti-Corrosion and Reparability

Aluminum (Al) is one of the most widely used metals for industry and household applications, but its longevity is limited by its tendency for corrosion. In this work, we report a facile method to fabricate superhydrophobic Al surfaces that have excellent anti-corrosion effect. The surface is obtained by etching Al in CuCl2 solution to form the micro–nano-pit surface texture followed by lowering its surface energy in an aqueous ethanol solution of stearic acid. The superhydrophobic Al surfaces show water contact angles as high as 165°. Electrochemical tests demonstrate that the corrosion rate of the Al surface drops by 94.5% after the superhydrophobic modification (corrosion current density lowers from 1.11 × 10–4 to 6.10 × 10–6 A cm–2). We also show that the superhydrophobic surface will protect the Al from corrosion even under a very harsh environment. In addition, our method is scalable and the superhydrophobic surfaces exhibit excellent flexible and reparable properties. This anti-corrosive superhydrophobic Al surface will prolong Al in its broad usage

Substrate-Independent, Fast, and Reversible Switching between Underwater Superaerophobicity and Aerophilicity on the Femtosecond Laser-Induced Superhydrophobic Surfaces for Selectively Repelling or Capturing Bubbles in Water

In this paper, the reversible switching between underwater (super-) aerophilicity and superaerophobicity was achieved on various femtosecond (fs) laser-induced superhydrophobic surfaces. A range of materials including Al, stainless steel, Cu, Ni, Si, poly­(tetrafluoroethylene), and polydimethylsiloxane were first transformed to superhydrophobic after the formation of surface microstructures through fs laser treatment. These surfaces showed (super-) aerophilicity when immersed in water. In contrast, if the surface was prewetted with ethanol and then dipped into water, the surfaces showed superaerophobicity in water. The underwater aerophilicity of the superhydrophobic substrates could easily recover by drying. The switching between the underwater aerophilicity and superaerophobicity can be fast repeated many cycles and is substrate-independent in stark contrast to common wettability-switchable surfaces based on stimuli-responsive chemistry. Therefore, the as-prepared superhydrophobic surfaces can capture or repel air bubbles in water by selectively switching between underwater superaerophobicity and aerophilicity. Finally, we demonstrated that the underwater bubbles could pass through an underwater aerophilic porous sheet but were intercepted by an underwater superaerophobic porous sheet. The selective passage of the underwater bubbles was achieved by the reversible switching between the underwater aerophilicity and superaerophobicity. We believe that this substrate-independent and fast method of switching air wettability has important applications in controlling air behavior in water

Microfluidic Channels Fabrication Based on Underwater Superpolymphobic Microgrooves Produced by Femtosecond Laser Direct Writing

A strategy is proposed here to fabricate microfluidic channels based on underwater superpolymphobic microgrooves with nanoscale rough surface structure on glass surface produced by femtosecond (fs) laser processing. The fs laser-induced micro/nanostructure on glass surface can repel liquid polydimethyl­siloxane (PDMS) underwater, with the contact angle (CA) of 155.5 ± 2.5° and CA hysteresis of 2.7 ± 1.5° to a liquid PDMS droplet. Such a phenomenon is defined as the underwater “superpolymphobicity”. Microchannels as well as microfluidic systems are easily prepared and formed between the underwater superpolymphobic microgroove-textured glass substrate and the cured PDMS layer. Because the tracks of the laser scanning lines are programmable, arbitrary-shaped microchannels and complex microfluidic systems can be potentially designed and prepared through fs laser direct writing technology. The concept of “underwater superpolymphobicity” presented here offers us a new strategy for selectively avoiding the adhesion at the polymer/substrate interface and controlling the shape of cured polymers; none of these applications can find analogues in previously reported superwetting materials

Microfluidic Channels Fabrication Based on Underwater Superpolymphobic Microgrooves Produced by Femtosecond Laser Direct Writing

A strategy is proposed here to fabricate microfluidic channels based on underwater superpolymphobic microgrooves with nanoscale rough surface structure on glass surface produced by femtosecond (fs) laser processing. The fs laser-induced micro/nanostructure on glass surface can repel liquid polydimethyl­siloxane (PDMS) underwater, with the contact angle (CA) of 155.5 ± 2.5° and CA hysteresis of 2.7 ± 1.5° to a liquid PDMS droplet. Such a phenomenon is defined as the underwater “superpolymphobicity”. Microchannels as well as microfluidic systems are easily prepared and formed between the underwater superpolymphobic microgroove-textured glass substrate and the cured PDMS layer. Because the tracks of the laser scanning lines are programmable, arbitrary-shaped microchannels and complex microfluidic systems can be potentially designed and prepared through fs laser direct writing technology. The concept of “underwater superpolymphobicity” presented here offers us a new strategy for selectively avoiding the adhesion at the polymer/substrate interface and controlling the shape of cured polymers; none of these applications can find analogues in previously reported superwetting materials

Highly Controllable Surface Plasmon Resonance Property by Heights of Ordered Nanoparticle Arrays Fabricated <i>via</i> a Nonlithographic Route

Perfectly ordered nanoparticle arrays are fabricated on large-area substrates (>cm²) <i>via</i> a cost-effective nonlithographic route. Different surface plasmon resonance (SPR) modes focus consequently on their own positions due to the identical shape and uniform size and distance of these plasmonic metallic nanoparticles (Ag and Au). On the basis of this and FDTD (finite-difference time-domain) simulation, this work reveals the variation of all SPR parameters (position, intensity, width, and mode) with nanoparticle heights, which demonstrates that the effect of heights are different in various stages. On increasing the heights, the major dipole SPR mode precisely blue-shifts from the near-infrared to the visible region with intensity strengthening, a peak narrowing effect, and multipole modes excitation in the UV–vis range. The intensity of multipole modes can be manipulated to be equal to or even greater than the major dipole SPR mode. After coating conformal TiO₂ shells on these nanoparticle arrays by atomic layer deposition, the strengthening of the SPR modes with increasing the heights results in the multiplying of the photocurrent (from ∼2.5 to a maximum 90 μA cm^–2) in this plasmonic-metal–semiconductor-incorporated system. This simple but effective adjustment for all SPR parameters provides guidance for the future design of plasmonic metallic nanostructures, which is significant for SPR applications