Mechanical performance of glass-based geopolymer matrix composites reinforced with cellulose fibers

Glass-based geopolymers, incorporating fly ash and borosilicate glass, were processed in conditions of high alkalinity (NaOH 10-13 M). Different formulations (fly ash and borosilicate in mixtures of 70-30 wt% and 30-70 wt%, respectively) and physical conditions (soaking time and relative humidity) were adopted. Flexural strength and fracture toughness were assessed for samples processed in optimized conditions by three-point bending and chevron notch testing, respectively. SEM was used to evaluate the fracture micromechanisms. Results showed that the geopolymerization efficiency is strongly influenced by the SiO2/Al2O3 ratio and the curing conditions, especially the air humidity. The mechanical performances of the geopolymer samples were compared with those of cellulose fiber-geopolymer matrix composites with different fiber contents (1 wt%, 2 wt%, and 3 wt%). The composites exhibited higher strength and fracture resilience, with the maximum effect observed for the fiber content of 2 wt%. A chemical modification of the cellulose fiber surface was also observe

Mechanical and fracture performance of cellulose fibers based geopolymeric composite incorporating wastes

Geopolymers drew a lot of attention among scientific communities in the last decades for being a cement-like material, sustainable and eco-friendly. Its mechanical properties are well comparable to those of Portland cement and it has been demonstrated that these materials are so chemically stable that they can yield almost infinite durability compared to concrete [1]. While showing these attractive features, geopolymer nonetheless involves high cost due to refined primary materials utilization and low resistance to crack propagation (fracture toughness). On one hand, cost of production can be sensitively reduced by using wastes as source materials, among all fly-ash, a power plant by-product, and borosilicate glass, recycled glass from pharmaceutical vials. On the other, fracture toughness can be improved by producing composites from geopolymeric matrix. Please download the file below for full content

Geopolymers Incorporating Wastes and Composites Processing

Buildings construction and realization of public infrastructures have always been a primary need in the human society, developing low cost and user-friendly materials which also encounter safety and durability requirements. Portland cement is the most used material in construction industry from the industrial revolution up to date, but the raising concerns related to the climate change are pushing the governments worldwide to replace it with more eco-friendly and greener materials. Geopolymers are considered to be best alternatives to Portland cement in construction industry, but issues related to cost and mechanical properties are still hindering the commercialization of this material. Geopolymer incorporating wastes is one of the solutions. Fly ash, a thermal power plant by-product, and borosilicate glass, a recycled glass from pharmaceutical vials, are suitable candidates in geopolymers activation. NMR and FTIR spectroscopies demonstrated that borates from borosilicate glass are active compounds in geopolymerization, substituting the alumina is its role, composing a B-Al-Si network never observed before. Various fly ash and borosilicate glass weight contents were studied in terms of mechanical properties (compression test, 3-point bending test). It was found that fly ash 55 wt.% and borosilicate 45 wt.% composition activated in 13 M NaOH solution holds the best compressive and flexural strength (45 and 4 MPa respectively), 25% stronger than similar counterparts found in literature. Cellulose fibres in different weight contents were dispersed into the geopolymeric paste to produce geopolymer composites, with the aim to render the material more suitable for structural applications. 3-point bending test showed an improvement of the flexural strength of about 165% (12 MPa), while the chevron notch method displayed a fracture toughness of 0.7 MPam1/2, in line with the results of geopolymer composites found in literature. In this thesis work, fly ash was also successfully densified in 3 M NaOH solution and distilled water through a new method based on hydraulic pressure, called hydro-pressure sintering. This innovative technology involves a drastic reduction of NaOH utilization in geopolymerization, rendering the material more eco-friendly. XRD spectroscopy conducted on produced samples revealed a higher formation of crystals, most likely induced by the application of hydraulic pressure (450 MPa).Buildings construction and realization of public infrastructures have always been a primary need in the human society, developing low cost and user-friendly materials which also encounter safety and durability requirements. Portland cement is the most used material in construction industry from the industrial revolution up to date, but the raising concerns related to the climate change are pushing the governments worldwide to replace it with more eco-friendly and greener materials. Geopolymers are considered to be best alternatives to Portland cement in construction industry, but issues related to cost and mechanical properties are still hindering the commercialization of this material. Geopolymer incorporating wastes is one of the solutions. Fly ash, a thermal power plant by-product, and borosilicate glass, a recycled glass from pharmaceutical vials, are suitable candidates in geopolymers activation. NMR and FTIR spectroscopies demonstrated that borates from borosilicate glass are active compounds in geopolymerization, substituting the alumina is its role, composing a B-Al-Si network never observed before. Various fly ash and borosilicate glass weight contents were studied in terms of mechanical properties (compression test, 3-point bending test). It was found that fly ash 55 wt.% and borosilicate 45 wt.% composition activated in 13 M NaOH solution holds the best compressive and flexural strength (45 and 4 MPa respectively), 25% stronger than similar counterparts found in literature. Cellulose fibres in different weight contents were dispersed into the geopolymeric paste to produce geopolymer composites, with the aim to render the material more suitable for structural applications. 3-point bending test showed an improvement of the flexural strength of about 165% (12 MPa), while the chevron notch method displayed a fracture toughness of 0.7 MPam1/2, in line with the results of geopolymer composites found in literature. In this thesis work, fly ash was also successfully densified in 3 M NaOH solution and distilled water through a new method based on hydraulic pressure, called hydro-pressure sintering. This innovative technology involves a drastic reduction of NaOH utilization in geopolymerization, rendering the material more eco-friendly. XRD spectroscopy conducted on produced samples revealed a higher formation of crystals, most likely induced by the application of hydraulic pressure (450 MPa).

Mechanical Performance of Glass-Based Geopolymer Matrix Composites Reinforced with Cellulose Fibers

Glass-based geopolymers, incorporating fly ash and borosilicate glass, were processed in conditions of high alkalinity (NaOH 10-13 M). Different formulations (fly ash and borosilicate in mixtures of 70-30 wt% and 30-70 wt%, respectively) and physical conditions (soaking time and relative humidity) were adopted. Flexural strength and fracture toughness were assessed for samples processed in optimized conditions by three-point bending and chevron notch testing, respectively. SEM was used to evaluate the fracture micromechanisms. Results showed that the geopolymerization efficiency is strongly influenced by the SiO2/Al2O3 ratio and the curing conditions, especially the air humidity. The mechanical performances of the geopolymer samples were compared with those of cellulose fiber-geopolymer matrix composites with different fiber contents (1 wt%, 2 wt%, and 3 wt%). The composites exhibited higher strength and fracture resilience, with the maximum effect observed for the fiber content of 2 wt%. A chemical modification of the cellulose fiber surface was also observed

Characterization of Welded Joints (MIG and SAW) on LDX 2101 Duplex SS

AbstractLDX 2101 (21,5%Cr, 5%Mn, 1,5%Ni and 0,3%Mo) duplex stainless steel 255x123mm sheets, 10mm thick, have been welded by using either MIG (Metal Inert Gas) or SAW (Submerged Arc Welding) processes with appropriate filler material. It has been performed, in base material (BM), heat affected zone (HAZ) and fusion zone (FZ), metallographic and micrographic characterization (WDS image mapping, EDS chemical analysis, image analysis), evaluation of mechanical and physical properties (Vickers micro-hardness, tensile and impact testing) followed by SEM analysis and observation of fracture profile. WDS mapping images evidence alloying elements partition between ferritic and austenitic phases in the different zone of the welded sheets. The mechanical properties are even guaranteed in case of welding process, while the resilience values evidenced scattered values, however always above 40J. No peculiar differences have been detected between the two employed welding processes, i.e. MIG and SAW