Sheet metal forming optimization methodology for servo press process control improvement

In sheet metal forming manufacturing operations the use of servo presses is gaining more interest due to the opportunity to improve process performance (quality, productivity, cost reduction, etc.). It is not yet clear how to proceed in the engineering process when this type of operating machine is used to achieve the maximum possible potential of this technology. Recently, several press builders have developed gap‐ and straight‐sided metal forming presses adopting the mechanical servo‐drive technology. The mechanical servo‐drive press offers the flexibility of a hydraulic press with the speed, accuracy and reliability of a mechanical press. Servo drive presses give the opportunity to improve the productivity of process conditions and improve the quality of stamped parts. Forming simulation and numerical optimization can be useful tools to define beforehand the optimal process parameter set‐up in terms of servo press downward curve properties. This is done by carrying out a sensitivity analysis of the forming parameters having influence on said curve. The authors have developed a numerical methodology able to analyze the influence factors, for comparison with the degrees of freedom made available by the usage of a servo press, in terms of stroke profile management, to obtain an optimized process parameters combination

Optimization of Machining Fixture for Aeronautical Thin-walled Components☆

Abstract The aim of this work has been the optimization of the fixtures performance used in thin-walled workpiece machining depending on the local rigidity characteristics of the component to be machined. An extensive topology optimization activity has been performed both on fixture-workpiece systems modelled with shell elements and on fixture-workpiece systems modelled with solid elements, varying the topology design variables and/or optimization constraints for each optimization problem, in order to provide a new design of fixture. Finally, a new blended Solid-Lattice design of the fixture, starting by the design topologically optimized, has been created. In this way, it has been possible to identify void regions in the design space, where the material can be removed, regions where solid material is needed, and regions where lattice structure is required. This has allowed to generate the optimal hybrid or blended solid-lattice design based on desired functionality of the part having as natural consequence the definition of a new method for fixtures design

Numerical and analytical estimation of rolling force and torque in hot strip rolling

In this paper, both numerical and analytical method were developed for computing, in strip or plate rolling, the distribution of roll pressure, rolling force, and rolling torque (from which also rolling power can be estimated), assuming an homogeneous deformation of the rolled material. Unlike other similar models present in the literature, which solve the resulting rolling differential equation for the roll pressure, the model presented in this work solves the problem for the horizontal force. In this way, it is possible to avoid the calculation of the derivative of material flow stress curve, which is not always analytically easy and possible (i.e., point material flow stress data). The proposed numerical model is based on the friction law proposed by Chen and Kobayashi while the analytical one is based on the simple shear friction model and brings to useful analytical formulas for a quick calculation of rolling torque and force. Moreover, a relationship between the shear friction factor and Coulomb friction coefficient in rolling was found. The developed models show good agreement with experimental measures, in terms of rolling force and torque, found in literature

A device to characterize optical fibres

ATLAS is a general purpose experiment approved for the LHC collider at CERN. An important component of the detector is the central hadronic calorimeter; for its construction more than 600,000 Wave Length Shifting (WLS) fibres (corresponding to a total length of 1,120 Km) have been used. We have built and put into operation a dedicated instrument for the measurement of light yield and attenuation length over groups of 20 fibres at a time. The overall accuracy achieved in the measurement of light yield (attenuation length) is 1.5% (3%). We also report the results obtained using this method in the quality control of a large sample of fibres.Comment: 17 pages 20 figeres submitted to NIM journa

Replica symmetric evaluation of the information transfer in a two-layer network in presence of continuous+discrete stimuli

In a previous report we have evaluated analytically the mutual information between the firing rates of N independent units and a set of multi-dimensional continuous+discrete stimuli, for a finite population size and in the limit of large noise. Here, we extend the analysis to the case of two interconnected populations, where input units activate output ones via gaussian weights and a threshold linear transfer function. We evaluate the information carried by a population of M output units, again about continuous+discrete correlates. The mutual information is evaluated solving saddle point equations under the assumption of replica symmetry, a method which, by taking into account only the term linear in N of the input information, is equivalent to assuming the noise to be large. Within this limitation, we analyze the dependence of the information on the ratio M/N, on the selectivity of the input units and on the level of the output noise. We show analytically, and confirm numerically, that in the limit of a linear transfer function and of a small ratio between output and input noise, the output information approaches asymptotically the information carried in input. Finally, we show that the information loss in output does not depend much on the structure of the stimulus, whether purely continuous, purely discrete or mixed, but only on the position of the threshold nonlinearity, and on the ratio between input and output noise.Comment: 19 pages, 4 figure

Cloning, expression and purification of the complete domain of the η-carbonic anhydrase from Plasmodium falciparum.

The antimalarial drugs are of fundamental importance in the control of malaria, especially for the lack of efficient treatments and acquired resistance to the existing drugs. For this reason, there is a continuous work in identifying novel, less toxic and effective chemotherapies as well as new therapeutic targets against the causative agents of malaria. In this context, a superfamily of metalloenzymes named carbonic anhydrases (CAs, EC 4.2.1.1) has aroused a great interest as druggable enzymes to limit the development of Plasmodium falciparum gametocytes. CAs catalyze a common reaction in all life domains, the carbon dioxide hydration to bicarbonate and protons (CO2 + H2O HCO3- + H+). P. falciparum synthesizes pyrimidines de novo starting from HCO3-, which is generated from CO2 through the action of the ?-CA identified in the genome of the protozoan. Here, we propose a procedure for the preparation of a wider portion of the protozoan ?-CA, named PfCAdom (358 amino acid residues), with respect to the truncated form prepared by Krungkrai et al. (PfCA1, 235 amino acid residues). The results evidenced that the recombinant PfCAdom, produced as a His-tag fusion protein, was 2.7 times more active with respect the truncated form PfCA1

Occurrence of polychlorobiphenyls in buffalo mozzarella cheese from Campania (Italy)

Buffalo milk and mozzarella cheese produced in the Caserta and Salerno areas in Campania region have been investigated on the presence and the levels of polychlorobiphenyls (PCBs). Seven congeners, six non dioxin-like (NDL-PCBs nos. 28, 52, 101, 138, 153 and 180) and one dioxin-like (DL-PCB n. 118), were detected. PCBs were found at detectable levels in the 83% of the buffalo milk and in the 100% of the mozzarella cheese samples from Caserta; in those from Salerno the prevalence of contamination was 77% for milk and 73% for mozzarellas, respectively. The NDL-PCB content of mozzarellas collected in Caserta was significantly higher than that found in those from Salerno. The more diffuse congeners were PCB 28, 138 and 153 both in milk and in mozzarella cheese; PCB 118 contributed to the total PCB content for the 7% in milk and 2-3% in mozzarella cheese. On the basis of the Italian annual average consumption the contribution of mozzarella to the daily dietary intake of NDL-PCB can vary between 0.41 and 21.33 ng kg-1 bw, median value of 3.66 ng kg-1 bw. The levels of contamination in milk and dairies analyzed are similar or quite lower than those found in other European countries