Multiscale materials design of hard coatings for improved fracture resistance and thermal stability

Physical vapor deposited hard coatings comprised of cubic (c) transition metal (TM)-Al-N, and (TM)-Si-N are the current work horse materials for a large number of metal cutting and wear resistant applicatíons to light against the extreme conditions of temperature and stress simultaneously. In spite of a high degree of sophisticatíon in terms of material choice and microstructural design, a lower fracture resistance and limited thermal stability of the coatings remains a technological challenge in the field. The lower fracture resistance ofthe coating is an inherent material property. Limited thermal stability in the TM-Al-N system is associated with the transformation of metastable c -AIN to its stable wurtzite (w)-AIN phase ata temperature above 900 oC resulting an undesirable hardness drop. The current work shows how to overcome these challenges by manipulaling the coating material at different length scales, i.e. microstructure, crystal and interface structure, and alloy design. The endeavor of multiscale materials design is achieved by converging a deeper material and process knowledge to result specific structural modification over multiple length scales by alloying transition metal nitrides with AIN and SiNxs following. Microstructure variation is achieved in ZrN coating by alloying it with SiNx, where the surface segregated SiNx breaks down the columnar structure and evolves a self-organized nanocomposite structure with a hardness variation from 37 ±2 GPa to 26 ±1 GPa. The indentation induced fracture studies reveal crack deflection for the colum nar coating, likely a long the coiumn boundaries. The crack deflection olfers additional energy dissipative mechanisms that make the columnar structured coating more fracture resistant, which is not the case fur the nanocomposite coating in spite of its lower hardness. Crystal structure of AIN is variad between stable wurtzite structure to metastable cubic structure in the ZrAIN alloy by adapting a mullilayer structure and tuning the layerthickness. The multilayer consisting c-AIN layer shows a hardness of 34 ±1 GPa anda twofold enhancement in the critica! force to cause an indentation induced surface crack compared to the multilayer containing w-AIN in spite of a lower hardness for the later case. The higher fracture resistance is discovered to be ca u sed by stress- induced transformation of /IJN from its metastable cubic structure to its thermodynamically stable wurtzite structure associated with a molar volume expansion of20% that builds up local compressive stress zones delay;ng the onset and propagation of the cracks. This is in fact the first experím en tal data point for the stress-induced transfurmation toughening in a hard coatíng. The current work also demonstrates a concept of im proving the thermal stabilíty ofTM-Al-N by m odifying the interface structure between w-AIN and c-TMN. A popular belief in the field is that AIN in lis stable wurtzite structure is detrimental to coating hardness, and hence the curren! material design strategy Is to force AIN in metas table cubic phase that confines the application temperature (- 900 oC). In contrast, here it is shown that the w-AIN offers a high hardness provided if it is grown (semi-)coherent to c-TMN. This is experimentally shown for lhe multilayer system ofTiN/ZrAIN. The interface structure between the c-TiN, c-ZrN and w-AIN is transformed from incoherent to (semi-)coherent structure bytuning the growth conditions under a favorable crystallographic template. Furthennore, the low energy(semi-) coherent interface structure between w-AIN and c- TiN, c- ZrN display a high thermal stability, causing a high and more stable hardness up to an annealing temperature of 1150 oC with a value of34± 1.5 GPa. This value is 50 % higher comparad to the state-of-the-art monolithic and multilayered Ti-/IJ -N and Zr-Al-N coating containing incoherent w-AIN. Finally, an entropy based alloy design concept is explorad to form a thermodynamicLos recubrimientos duros formados por metales de transición (TM) cúbicos -AlN, y -SiN depositados mediante fase de vapor (CVD) son materiales extensamente utilizados en gran número de aplicaciones de corte y de desgaste bajo condiciones extremas de temperatura y solicitaciones mecánicas. A pesar de un alto grado de sofisticación en cuanto a la selección del material y el diseño microestructural, la baja resistencia a la fractura y la limitada estabilidad térmica sigue siendo un importante reto tecnológico. La variación microestructural en los recubrimientos de ZrN se controla mediante la aleación con SiNx, ya que la segregación superficial de SiNx rompe la estructura columnar y evoluciona a un nanocompuesto autoorganizado con una dureza de entre 37 ±2 GPa y 26 ±1 GPa. Las grietas producidas por indentación muestran la existencia de deflexión de grieta, lo que proporciona un mecanismo de disipación de energía adicional, haciendo de este material más resistente a la generación de grieta.La estructura cristalina del recubrimiento de AlN se varía entre la fase estable wurtzita y la fase cúbica estable ZrAlN mediante el control de la estructura y el espesor de la arquitectura multicapa. El recubrimiento multicapa formado por la fase c-AlN presenta una dureza de 34 ±1 GPa y una resistencia a la generación de grietas por indentación dos veces mayor comparado con el recubrimiento multicapa formado por w-AlN, aunque éste presente una dureza menor. La mayor resistencia a fractura está causada por la transformación inducida por tensión de AlN desde la fase cúbica metaestable a la fase wurtzita termodinámicamente estable acompañada de una expansión molar del 20%, resultando en una generación de tensiones compresivas que retarda la generación y propagación de grietas. Esta es la primera vez que se reporta la existencia de transformación catalizada por tensión en recubrimientos duros. En esta tesis también se demuestra el concepto de mejorar la estabilidad térmica de los recubrimientos basados en TM-Al-N mediante la modificación de la estructura interfacial entre las fases w-AlN y c-TMN. En general la existencia de AlN en su fase estable wurtzita puede ser detrimental para la dureza, y por lo tanto se suele depositar el material en la fase cúbica, lo que limita la temperatura de utilización (~ 900 oC). Esta dureza es un 50%mayor de la dureza reportada para recubrimientos monolíticos y multicapas de Ti-Al-N y Zr-Al-N que contengan fase incoherente de w-AlN. Finalmente, el concepto de aleaciones de alta entropía se utiliza para depositar una solución sólida termodinámicamente estable del sistema TM-Al-N que presenta una entalpía de mezcla positiva. Elementos de aleación multi-principales de (AlTiVCrNb)N se utilizan para formar una solución sólida cúbica . La alta entropía configuracional en la mezcla es mayor que la entalpía, por lo que se espera una formación de solución sólida estabilizada a temperaturas mayores de 1000K. Sin embargo, a temperaturas elevadas, la optimización entre la minimización de la energía de interacción y la maximización del desorden configuracional causa la precipitación de AlN en su estructura wurtzita estable, y la solución sólida cúbica está únicamente confinada entre TiN, CrN , VN y NbN que tienen baja entalpía de mezcla. En resumen, esta tesis presenta soluciones tecnológica a dos retos importantes en el campo. Se consigue una mejora significativa en la resistencia a fractura en los recubrimientos mediante la selección de materiales y el diseño microestructural mediante mecanismos de deflexión de grieta y transformación de fase asistida por tensión. Así mismo, se aumenta la estabilidad térmica de recubrimientos TM-Al-N mediante una nueva microestructura consistente en c-TMN y w-AlN termodinámicamente estable con una estructura interfacial (semi-)coherente de baja energía

Extension of N-Confused Porphyrin by an <i>o</i>-Xylene Fragment

A simple method of modification of N-confused porphyrin is provided by reactions of 5,10,15,20-tetraaryl-2-aza-21-carbaporphyrin with α,α‘-dibromoxylene. The N-bromoxylene-substituted monomer formed in a first step of alkylation can be converted to the products with the extended structure on the N-confused pyrrole for which formation of organometallic silver(III) complexes has been shown

Synthesis, Structure, and Redox Properties of N-Confused Bis(porphyrinatonickel(II)) Linked by <i>o</i>-Xylene

In a reaction of 5,10,15,20-tetraaryl-2-aza-21-carbaporphyrinato nickel(II) 2 with α,α‘-dibromo-o-xylene, three different complexes containing a xylene moiety were obtained in the presence of a proton scavenger. The products were characterized by mass spectrometry, UV−vis, NMR, and, in the case of the dimeric complex 3, X-ray crystallographic analysis (space group P1̄, a =16.455(3) Å, b = 16.776(3) Å, c = 18.400(4) Å, α = 77.43(3)°, β = 75.31(3)°, γ = 66.20(3)°, V = 4457.1(19) Å3, Z = 2). The monomeric species, diamagnetic 4 and paramagnetic 5, contain one and two bromoxylene residues, respectively, while in 3, the xylene bridge links two macrocyclic subunits, involving their internal carbons (C21) coordinated to diamagnetic nickel(II). Cyclovoltammetric measurements for o-xylene-linked bis(carbaporphyrinoid) 3 indicate cooperative effects resulting from an interaction between the subunits despite the isolation of their aromatic π-bond systems. An EPR-controlled titration of 3 with bromine allows consecutive detection of the mono- and bis-oxidized species (3Br, 3Br2). The spectral patterns and spin-Hamiltonian parameters indicate metal-centered oxidation in 3Br (gx = 2.358, gy = 2.150, gz = 2.062, = 15, = 35, = 129 G) and interaction of two electron spins of nickel(III) ions in 3Br2 (gx = 2.328, gy = 2.195, gz = 2.065, D = 0.0173 cm-1, E = −0.0018 cm-1, = 63 G). A product of the chemical reduction of a protonated form of the dimer was also detected by means of EPR (g1 = 2.298, g2 = 2.218, g3 = 2.192), although no interaction between the nickel(I) centers can be observed for the reduced species

Synthesis and Characterization of Transition Metal Complexes of Dimeric N-Confused Porphyrin Linked by an <i>o</i>-Xylene Fragment

Insertion of nickel(II), zinc, cadmium, or silver(III) into both macrocyclic crevices of 2,2′-o-xylene-bis(5,10,15,20-tetrakis(p-tolyl)-2-aza-21-carbaporphyrin) results in homometallic dimeric complexes which were isolated and characterized by NMR, UV−vis, mass spectrometry, and cyclic voltammetry. The 1H NMR study of these systems at low temperatures (203−233 K) allowed determination of most stable conformers with respect to a rotational freedom around the xylene bridge. An unfolded conformation for the dicationic bis(silver(III)) complex was determined on the basis of 2D nuclear Overhauser effect spectrometry experimentation. A mixture of nonequally populated diastereomers is observed for bis(zinc) and bis(cadmium) complexes due to a possibility of two different orientations of the apical anionic ligands with respect to the bridge. In a reaction of 5,10,15,20-tetrakis(p-tolyl)-2-aza-21-carbaporphyrinato nickel(II) with 2-(o-bromoxylene)-5,10,15,20-tetrakis(p-tolyl)-2-aza-21-carbaporphyrin in the presence of a proton scavenger, two isomeric bis(N-confused porphyrin) complexes with one subunit “empty” and the other metalated by nickel(II) were obtained. In the product 10, the o-xylene links external nitrogens of the subunits while product 11 consists of the xylene bridge between external nitrogen of the nonmetalated subunit and internal carbon of the fragment containing a nickel(II) ion. The products were characterized by mass spectrometry, UV−vis, NMR, and, in the case of complex 11, also by X-ray crystallographic analysis (space group P1̅, a =17.007(3), b = 18.130(3), c = 18.797(2) Å, α = 105.856(13)°, β = 107.447(13)°, γ = 98.818(15)°, V = 5141.1(15) Å3, Z = 2). Insertion of zinc or silver(III) into an empty crevice of 10 resulted in heterometallic zinc−nickel(II) or silver(III)−nickel(II) complexes 12 or 13, respectively, which were characterized by NMR, UV−vis, and cyclic voltammetry. The subunits in the bis(porphyrin) systems retain spectroscopic and redox properties typical for monomeric complexes

Synthesis, Structure, and Redox Properties of N-Confused Bis(porphyrinatonickel(II)) Linked by <i>o</i>-Xylene

In a reaction of 5,10,15,20-tetraaryl-2-aza-21-carbaporphyrinato nickel(II) 2 with α,α‘-dibromo-o-xylene, three different complexes containing a xylene moiety were obtained in the presence of a proton scavenger. The products were characterized by mass spectrometry, UV−vis, NMR, and, in the case of the dimeric complex 3, X-ray crystallographic analysis (space group P1̄, a =16.455(3) Å, b = 16.776(3) Å, c = 18.400(4) Å, α = 77.43(3)°, β = 75.31(3)°, γ = 66.20(3)°, V = 4457.1(19) Å3, Z = 2). The monomeric species, diamagnetic 4 and paramagnetic 5, contain one and two bromoxylene residues, respectively, while in 3, the xylene bridge links two macrocyclic subunits, involving their internal carbons (C21) coordinated to diamagnetic nickel(II). Cyclovoltammetric measurements for o-xylene-linked bis(carbaporphyrinoid) 3 indicate cooperative effects resulting from an interaction between the subunits despite the isolation of their aromatic π-bond systems. An EPR-controlled titration of 3 with bromine allows consecutive detection of the mono- and bis-oxidized species (3Br, 3Br2). The spectral patterns and spin-Hamiltonian parameters indicate metal-centered oxidation in 3Br (gx = 2.358, gy = 2.150, gz = 2.062, = 15, = 35, = 129 G) and interaction of two electron spins of nickel(III) ions in 3Br2 (gx = 2.328, gy = 2.195, gz = 2.065, D = 0.0173 cm-1, E = −0.0018 cm-1, = 63 G). A product of the chemical reduction of a protonated form of the dimer was also detected by means of EPR (g1 = 2.298, g2 = 2.218, g3 = 2.192), although no interaction between the nickel(I) centers can be observed for the reduced species

Synthesis and Characterization of Transition Metal Complexes of Dimeric N-Confused Porphyrin Linked by an <i>o</i>-Xylene Fragment

Insertion of nickel(II), zinc, cadmium, or silver(III) into both macrocyclic crevices of 2,2′-o-xylene-bis(5,10,15,20-tetrakis(p-tolyl)-2-aza-21-carbaporphyrin) results in homometallic dimeric complexes which were isolated and characterized by NMR, UV−vis, mass spectrometry, and cyclic voltammetry. The 1H NMR study of these systems at low temperatures (203−233 K) allowed determination of most stable conformers with respect to a rotational freedom around the xylene bridge. An unfolded conformation for the dicationic bis(silver(III)) complex was determined on the basis of 2D nuclear Overhauser effect spectrometry experimentation. A mixture of nonequally populated diastereomers is observed for bis(zinc) and bis(cadmium) complexes due to a possibility of two different orientations of the apical anionic ligands with respect to the bridge. In a reaction of 5,10,15,20-tetrakis(p-tolyl)-2-aza-21-carbaporphyrinato nickel(II) with 2-(o-bromoxylene)-5,10,15,20-tetrakis(p-tolyl)-2-aza-21-carbaporphyrin in the presence of a proton scavenger, two isomeric bis(N-confused porphyrin) complexes with one subunit “empty” and the other metalated by nickel(II) were obtained. In the product 10, the o-xylene links external nitrogens of the subunits while product 11 consists of the xylene bridge between external nitrogen of the nonmetalated subunit and internal carbon of the fragment containing a nickel(II) ion. The products were characterized by mass spectrometry, UV−vis, NMR, and, in the case of complex 11, also by X-ray crystallographic analysis (space group P1̅, a =17.007(3), b = 18.130(3), c = 18.797(2) Å, α = 105.856(13)°, β = 107.447(13)°, γ = 98.818(15)°, V = 5141.1(15) Å3, Z = 2). Insertion of zinc or silver(III) into an empty crevice of 10 resulted in heterometallic zinc−nickel(II) or silver(III)−nickel(II) complexes 12 or 13, respectively, which were characterized by NMR, UV−vis, and cyclic voltammetry. The subunits in the bis(porphyrin) systems retain spectroscopic and redox properties typical for monomeric complexes

Diastereoselective Assembling of 21-C-Alkylated Nickel(II) Complexes of Inverted Porphyrin on a Platinum(II) Template

Reaction of 21-C-methyl and 21-C-benzyl nickel(II) complexes of inverted meso-tetratolylporphyrin with platinum(II) dichloride or its bis(benzonitrile) complex yields a chloroplatinum(II) species containing two nickel(II) carbaporphyrinoids in a cis arrangement. One of the carbaporphyrinoids coordinates to the platinum ion with the external nitrogen while the other is bound with the external nitrogen and one ortho-carbon of the adjacent meso-aryl ring. The reaction is highly chemoselective. 1H and 13C NMR experiments in solution show the diastereoselectivity of the reaction. Single-crystal X-ray data confirm the presence of the diastereomer with opposite configurations of the Ni(II)-coordinated carbons in the subunits of the dimer. Cyclovoltammetric measurements reveal an anodic shift of the nickel(II) oxidation potentials of dimers with respect to those of the parent monomers and two different reduction couples. Reaction of unsubstituted inverted porphyrin with Pt(PhCN)2Cl2 in chlorobenzene yields a monomeric platinum(II) complex of inverted porphyrin. This complex displays a markedly upfield 195Pt NMR shift compared to tetraphenylporphyrinatoplatinum(II). Under strongly basic conditions deprotonation of the external nitrogen of inverted porphyrin and both electrochemical and chemical oxidation of platinum(II) center are observed

Diastereoselective Assembling of 21-C-Alkylated Nickel(II) Complexes of Inverted Porphyrin on a Platinum(II) Template

Reaction of 21-C-methyl and 21-C-benzyl nickel(II) complexes of inverted meso-tetratolylporphyrin with platinum(II) dichloride or its bis(benzonitrile) complex yields a chloroplatinum(II) species containing two nickel(II) carbaporphyrinoids in a cis arrangement. One of the carbaporphyrinoids coordinates to the platinum ion with the external nitrogen while the other is bound with the external nitrogen and one ortho-carbon of the adjacent meso-aryl ring. The reaction is highly chemoselective. 1H and 13C NMR experiments in solution show the diastereoselectivity of the reaction. Single-crystal X-ray data confirm the presence of the diastereomer with opposite configurations of the Ni(II)-coordinated carbons in the subunits of the dimer. Cyclovoltammetric measurements reveal an anodic shift of the nickel(II) oxidation potentials of dimers with respect to those of the parent monomers and two different reduction couples. Reaction of unsubstituted inverted porphyrin with Pt(PhCN)2Cl2 in chlorobenzene yields a monomeric platinum(II) complex of inverted porphyrin. This complex displays a markedly upfield 195Pt NMR shift compared to tetraphenylporphyrinatoplatinum(II). Under strongly basic conditions deprotonation of the external nitrogen of inverted porphyrin and both electrochemical and chemical oxidation of platinum(II) center are observed

Protonated N-Confused Porphyrin Dimer: Formation, Structure, and Guest Binding

The protonation of 3,3′-bis(meso-tetratolyl-2-aza-21-carbaporphyrin) with various acids was studied. The stepwise formation of mono-, di-, and tetracationic species was shown on the basis of UV–vis–near-IR and low-temperature 1H NMR. Upon going from di- to tetraprotonated form, the bis(porphyrinoid) skeleton changes its conformation from cisoid to bent-transoid, which was found by single-crystal X-ray analyses, 2D NMR, and density functional theory (DFT) calculations. The formation of cation–anion complexes was established in both the solid state and solution. The substitution of anions was studied by spectrophotometric and 1H NMR titrations. A pronounced decrease of the HOMO–LUMO gap in the tetraprotonated species was shown by cyclovoltametry and time-dependent DFT calculations

Alkylation of the Inverted Porphyrin Nickel(II) Complex by Dihalogenalkanes: Formation of Monomeric and Dimeric Derivatives

An efficient and simple method of modification of “inverted” porphyrin is provided by reactions of 5,10,15,20-tetraaryl-2-aza-21-carbaporphyrinatonickel(II) 2 with dihalogenalkanes under basic conditions. The substituents are bound to the internal carbon or external nitrogen of the inverted pyrrole depending on dihalogenalkane and basic catalyst. The monomeric 2- or 21-ethoxymethyl-substituted species are formed in the reaction of 2 with dihalomethanes and sodium ethoxide or ethanol in the presence of K2CO3. A novel, dimeric 21,21‘-ethylene-linked derivative 11 is obtained from 2 and ethylene bromide in dichloromethane in the presence of potassium carbonate end ethanol, while application of potassium tert-butoxide promotes formation of N-bromoethyl-substituted monomer 12. Reaction of 2 with propylene bromide in the presence of proton scavenger efficiently leads to the 21-allyl-substituted monomer 14 that is a product of the HBr elimination from a transient 21-bromopropyl-substituted species. The new compounds have been identified and characterized by means of mass spectrometry and optical and NMR spectroscopies. A single-crystal X-ray analysis performed for 12 allows discussion of structural parameters concerning the macrocycle and coordination core. Formation of deprotonated species [2]-, which is proposed as a key intermediate in the alkylation reaction, has been observed spectroscopically. Chirality of the N-substituted derivatives induced by protonation of the internal carbon is observed by NMR at low temperatures