The weight and density of carbon nanotubes versus the number of walls and diameter

The weight and density of carbon nanotubes are calculated as a function of their characteristics (inner diameter, outer diameter, and number of walls). The results are reported in the form of diagrams which may be useful to other researchers, in particular in the fields of synthesis/production, materials and composites, health/toxicity studies

Catalytic CVD Synthesis of Double and Triple-walled Carbon Nanotubes by the Control of the Catalyst Preparation

We report the influence of catalyst preparation conditions for the synthesis of carbon nanotubes (CNTs) by catalytic chemical vapour deposition (CCVD). Catalysts were prepared by the combustion route using either urea or citric acid as the fuel. We found that the milder combustion conditions obtained in the case of citric acid can either limit the formation of carbon nanofibres (defined as carbon structures not composed of perfectly co-axial walls or only partially tubular) or increase the selectivity of the CCVD synthesis towards CNTs with fewer walls, depending on the catalyst composition. It is thus for example possible in the same CCVD conditions to prepare (with a catalyst of identical chemical composition) either a sample containing more than 90% double- and triple-walled CNTs, or a sample containing almost 80% double-walled CNTs

Carbon nanotubes prepared in situ in a cellular ceramic by the gelcasting-foam method

The synthesis of carbon nanotubes from an oxide solid solution foam is reported for the first time. A foam of Mg0.9Co0.1Al2O4 solid solution is prepared by the gelcasting-foam method using notably mono- and di-functional acrylate monomers. Using a surfactant in the alkylpolyglucoside family allows to prevent structure changes in the foam before the onset of polymerisation. The wet ceramic foam is dried in air, producing a foam with an open porosity. Total porosity is equal to about 98% and the diameter of the pores is in the range 25–300 mm, about 90% being smaller than 200 mm. The Mg0.9Co0.1Al2O4 foam is reduced in H2–CH4 atmosphere, giving rise to a CNTs–Co MgAl2O4 composite foam. Using the foam instead of the corresponding powder allows a fourfold increase in the production of carbon nanotubes, more than 95% of which have only 1 (70%) or 2 walls

Densification during hot-pressing of carbon nanotube–metal–magnesium aluminate spinel nanocomposites

The densification by hot-pressing of ceramic–matrix composites containing a dispersion of carbon nanotubes (CNT), mostly single-walled, is studied for the first time. Fifteen different CNT–Co/Mo–MgAl2O4 composite powders containing between 1.2 and 16.7 vol.% CNT were prepared by catalytic chemical vapour deposition. The in situ growth of CNT within the oxide powder made it possible to obtain a highly homogeneous distribution of CNT. Low contents of CNT (up to 5 vol.%) are beneficial for the first shrinkage step (up to 1100 ◦C), dominated by the rearrangement process, while higher contents are detrimental. At higher temperatures (1100–1300 ◦C), CNT clearly inhibit the shrinkage, and this detrimental effect regularly increases with the CNT content. Several explanations are proposed, in relation with the particular mechanical properties of CNT and their highly connected web-like distribution within the material

Preparation-microstructure-property relationships in double-walled carbon nanotubes/alumina composites

Double-walled carbon nanotube/alumina composite powders with low carbon contents (2– 3 wt.%) are prepared using three different methods and densified by spark plasma sintering. The mechanical properties and electrical conductivity are investigated and correlated with the microstructure of the dense materials. Samples prepared by in situ synthesis of carbon nanotubes (CNTs) in impregnated submicronic alumina are highly homogeneous and present the higher electrical conductivity (2.2–3.5 Scm-1) but carbon films at grain boundaries induce a poor cohesion of the materials. Composites prepared by mixing using moderate sonication of as-prepared double-walled CNTs and lyophilisation, with little damage to the CNTs, have a fracture strength higher (+30%) and a fracture toughness similar (5.6 vs 5.4 MPa m1/2) to alumina with a similar submicronic grain size. This is correlated with crack-bridging by CNTs on a large scale, despite a lack of homogeneity of the CNT distribution

Organized growth of carbon nanotubes on Fe-doped alumina ceramic substrates

Polycrystalline Fe-doped alumina (Al2O3) ceramics have been produced and used as a substrate for organized carbon nanotubes (CNTs) growth by catalytic chemical vapor deposition (CCVD). In these substrates, Fe3+ cations, which are the catalyst source, are initially substituted to Al3+ in a-Al2O3, instead of being simply deposited as a thin Fe layer on the surface of the substrate. The selective reduction of these substrates resulted in in situ formation of homogeneously distributed Fe nanoparticles forming patterns at nanometerscale steps and kinks. These nanoparticles then catalyzed the growth of high quality CNTs, with some degree of organization thanks to their interaction with the topography of the substrate

CCVD synthesis of carbon nanotubes from (Mg,Co,Mo)O catalysts: influence of the proportions of cobalt and molybdenum

Carbon nanotubes have been synthesised by catalytic chemical vapour deposition of a H2–CH4 mixture (18 mol% CH4) over (Mg,Co,Mo)O catalysts. The total amount of cobalt and molybdenum has been kept constant at 1 cat% and the proportion of molybdenum with respect to cobalt has been varied from x(Mo) = 0.25–1.0. This variation has important effects on both the yield and the nature (number of walls, straight walls or bamboo-like structures) of the carbon nanotubes. It also has an influence on the purity of the samples (amount of encapsulated metal particles, presence or not of amorphous carbon deposits). For x = 0.25, the nanotubes were mainly double- and triple-walled (inner diameter less than 3 nm); samples prepared from catalysts with higher molybdenum ratios contained larger multi-walled carbon nanotubes (inner diameter up to 9 nm), having up to 13 concentric walls. It is proposed that different growth mechanisms may occur depending on the initial composition of the catalyst

Texture development in Fe-doped alumina ceramics via templated grain growth and their application to carbon nanotube growth

Fe-doped alumina (Fe-Al2O3) materials with a controlled microstructure could be designed for some special uses such as a substrate for carbon nanotube growth. In this study, Fe-doped Al2O3 ceramics with varying degrees of texture were prepared via Templated Grain Growth method and utilized for carbon nanotube synthesis by Catalytic Chemical Vapor Deposition in order to investigate how alpha-Al2O3 crystal orientation affects carbon nanotube growth in polycrystalline ceramics. The degree of texture increased with the Fe content in the presence of liquid phase. Three kinds of carbon filaments (few-wall carbon nanotubes bundles, individual multi-wall nanotubes and carbon nanofibres) were observed over Fe-doped Al2O3 ceramics with varying degrees of texture depending on the surface roughness, crystallographic orientation and the size of the catalyst nanoparticles. While well-textured substrates with a rough surface led to a small amount of randomly oriented carbon nanotube bundles, perpendicularly oriented individual multi-wall nanotubes were obtained over relatively smooth single crystal alpha-Al2O3 platelet surfaces (basal planes) which remained in the matrix without growing

A new fast method for ceramic foam impregnation: Application to the CCVD synthesis of carbon nanotubes

A new process that allows preparing, in a single step, good washcoats of catalytic materials for the catalytic chemical vapour deposition (CCVD) synthesis of carbon nanotubes (CNTs) in reticulated ceramic foams is reported. It is shown that the washcoats, obtained by impregnation using viscous slurries made of finely divided powders dispersed in different media, cover the total surface of foams with good adhesions. The catalytic activity with regards to the CNT synthesis is finally verified, showing that our new fast impregnation process makes possible to get materials with final architectures suitable for heterogeneous catalysis applications

In situ CCVD synthesis of carbon nanotubes within a commercial ceramic foam

Consolidated nanocomposite foams containing a large quantity of carbon nanotubes (CNTs) within millimetre-sized pores are prepared for the first time. A commercial ceramic foam is impregnated by a 60 g L21 slurry of a (Mg(12x)(Co0.75Mo0.25)xO solid solution (x = 0.01, 0.05, 0.1 and 0.2) powder in ethanol. Three successive impregnations led to deposits several tens of mm thick, with a good coverage of the commercial-ceramic pore walls but without closing the pores. The materials were submitted to a CCVD treatment in H2–CH4 atmosphere in order to synthesise the CNTs. When using attrition-milled powders, the carbon is mostly in the form of nanofibres or disordered carbon rather than CNTs. Using non-milled powders produces a less-compact deposit of catalytic material with a higher adherence to the walls of the ceramic foam. After CCVD, the carbon is mostly in the form of high-quality CNTs, as when using powder beds, their quantity being 2.5 times higher. The so-obtained consolidated nanocomposite materials show a multi-scale pore structuration